Processing of Low-Density HGM-Filled Epoxy–Syntactic Foam Composites with High Specific Properties for Marine Applications

A solution casting approach is used to create hollow glass microsphere (HGM)-filled epoxy–syntactic foam composites (e–SFCs) by varying the concentrations of HGM in epoxy according to different particle sizes. Density analysis is used to investigate the impact of concentration and particle size regu...

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Main Authors: Olusegun Adigun Afolabi, Turup Pandurangan Mohan, Krishnan Kanny
Format: Article
Language:English
Published: MDPI AG 2023-02-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/16/4/1732
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author Olusegun Adigun Afolabi
Turup Pandurangan Mohan
Krishnan Kanny
author_facet Olusegun Adigun Afolabi
Turup Pandurangan Mohan
Krishnan Kanny
author_sort Olusegun Adigun Afolabi
collection DOAJ
description A solution casting approach is used to create hollow glass microsphere (HGM)-filled epoxy–syntactic foam composites (e–SFCs) by varying the concentrations of HGM in epoxy according to different particle sizes. Density analysis is used to investigate the impact of concentration and particle size regularity on the microstructure of e-SFCs. It was observed that e–SFCs filled with an HGM of uniform particle sizes exhibit a reduction in density with increasing HGM concentration, whereas e-SFCs filled with heterogeneous sizes of HGM exhibit closeness in density values regardless of HGM concentration. The variation in e–SFC density can be related to HGM packing efficiency within e–SFCs in terms of concentration and particle size regularity. The particle size with lowest true density of 0.5529 g/cm<sup>3</sup>, experimental density of 0.949 g/cm<sup>3</sup> and tensile strength of 55.74 MPa resulted in e-SFCs with highest specific properties of 100.81 (MPa·g/cm<sup>3</sup>), with a 35.1% increase from the lowest value of 74.64 (MPa·g/cm<sup>3</sup>) at a true density of 0.7286 g/cm<sup>3</sup>, experimental density of 0.928 g/cm<sup>3</sup> and tensile strength of 54.38 MPa. The e–SFCs’ theoretical density values were obtained. The variance in theoretical and experimental density values provides a thorough grasp of packing efficiency and inter-particle features.
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spelling doaj.art-8f2cc5527b2b4466847a1ddcb4cf56bc2023-11-16T21:53:44ZengMDPI AGMaterials1996-19442023-02-01164173210.3390/ma16041732Processing of Low-Density HGM-Filled Epoxy–Syntactic Foam Composites with High Specific Properties for Marine ApplicationsOlusegun Adigun Afolabi0Turup Pandurangan Mohan1Krishnan Kanny2Composite Research Group, Department of Mechanical Engineering, Durban University of Technology, Durban 4000, South AfricaComposite Research Group, Department of Mechanical Engineering, Durban University of Technology, Durban 4000, South AfricaComposite Research Group, Department of Mechanical Engineering, Durban University of Technology, Durban 4000, South AfricaA solution casting approach is used to create hollow glass microsphere (HGM)-filled epoxy–syntactic foam composites (e–SFCs) by varying the concentrations of HGM in epoxy according to different particle sizes. Density analysis is used to investigate the impact of concentration and particle size regularity on the microstructure of e-SFCs. It was observed that e–SFCs filled with an HGM of uniform particle sizes exhibit a reduction in density with increasing HGM concentration, whereas e-SFCs filled with heterogeneous sizes of HGM exhibit closeness in density values regardless of HGM concentration. The variation in e–SFC density can be related to HGM packing efficiency within e–SFCs in terms of concentration and particle size regularity. The particle size with lowest true density of 0.5529 g/cm<sup>3</sup>, experimental density of 0.949 g/cm<sup>3</sup> and tensile strength of 55.74 MPa resulted in e-SFCs with highest specific properties of 100.81 (MPa·g/cm<sup>3</sup>), with a 35.1% increase from the lowest value of 74.64 (MPa·g/cm<sup>3</sup>) at a true density of 0.7286 g/cm<sup>3</sup>, experimental density of 0.928 g/cm<sup>3</sup> and tensile strength of 54.38 MPa. The e–SFCs’ theoretical density values were obtained. The variance in theoretical and experimental density values provides a thorough grasp of packing efficiency and inter-particle features.https://www.mdpi.com/1996-1944/16/4/1732epoxy resinhollow glass microspheressyntactic foam compositesdensitypacking efficiencyspecific tensile strength
spellingShingle Olusegun Adigun Afolabi
Turup Pandurangan Mohan
Krishnan Kanny
Processing of Low-Density HGM-Filled Epoxy–Syntactic Foam Composites with High Specific Properties for Marine Applications
Materials
epoxy resin
hollow glass microspheres
syntactic foam composites
density
packing efficiency
specific tensile strength
title Processing of Low-Density HGM-Filled Epoxy–Syntactic Foam Composites with High Specific Properties for Marine Applications
title_full Processing of Low-Density HGM-Filled Epoxy–Syntactic Foam Composites with High Specific Properties for Marine Applications
title_fullStr Processing of Low-Density HGM-Filled Epoxy–Syntactic Foam Composites with High Specific Properties for Marine Applications
title_full_unstemmed Processing of Low-Density HGM-Filled Epoxy–Syntactic Foam Composites with High Specific Properties for Marine Applications
title_short Processing of Low-Density HGM-Filled Epoxy–Syntactic Foam Composites with High Specific Properties for Marine Applications
title_sort processing of low density hgm filled epoxy syntactic foam composites with high specific properties for marine applications
topic epoxy resin
hollow glass microspheres
syntactic foam composites
density
packing efficiency
specific tensile strength
url https://www.mdpi.com/1996-1944/16/4/1732
work_keys_str_mv AT olusegunadigunafolabi processingoflowdensityhgmfilledepoxysyntacticfoamcompositeswithhighspecificpropertiesformarineapplications
AT turuppanduranganmohan processingoflowdensityhgmfilledepoxysyntacticfoamcompositeswithhighspecificpropertiesformarineapplications
AT krishnankanny processingoflowdensityhgmfilledepoxysyntacticfoamcompositeswithhighspecificpropertiesformarineapplications