Drive Control Simulation and Experimental Studies on the Flow Characteristics of a Pump Injector

As a miniaturized direct injection (DI) solution, the pump injector is of great significance for small aviation piston engines, such as two-stroke heavy-fuel engines. The accurate control of the timing and amount of injections is an important application prerequisite. In this paper, the flow charact...

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Main Authors: Haocheng Ji, Minxiang Wei, Rui Liu, Cheng Chang
Format: Article
Language:English
Published: IEEE 2020-01-01
Series:IEEE Access
Subjects:
Online Access:https://ieeexplore.ieee.org/document/9003236/
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author Haocheng Ji
Minxiang Wei
Rui Liu
Cheng Chang
author_facet Haocheng Ji
Minxiang Wei
Rui Liu
Cheng Chang
author_sort Haocheng Ji
collection DOAJ
description As a miniaturized direct injection (DI) solution, the pump injector is of great significance for small aviation piston engines, such as two-stroke heavy-fuel engines. The accurate control of the timing and amount of injections is an important application prerequisite. In this paper, the flow characteristics of a pump injector with different driving circuits and parameters are investigated. The effects of the power supply and freewheeling circuits on the opening and closing delays are theoretically studied. A schematic of a self-designed logic control circuit is proposed, and it achieves peak and hold current control without software intervention. Simulations and experiments are carried out, and the drive current and flow characteristics in different states are measured. The results show that when driving a solenoid with a high internal resistance of 2.70 Ω, a single power supply is more suitable, and the variable-freewheeling circuit exhibits excellent performance in terms of control accuracy and energy recovery. Notably, the invariable-freewheeling circuit results in nonlinear flow characteristics, and the nonlinear segment corresponds to the drive current transitioning from the peak value to the hold value. In contrast, the variable-freewheeling circuit overcomes this problem. To comprehensively consider solenoid opening and closing delays, energy consumption and the linearity of the flow characteristics during injection, a peak current of 10 A and a hold current of 8 A are adopted.
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spelling doaj.art-8fcc1cf9b69649d9b157b051696e3ba82022-12-21T22:50:42ZengIEEEIEEE Access2169-35362020-01-018356723568110.1109/ACCESS.2020.29750149003236Drive Control Simulation and Experimental Studies on the Flow Characteristics of a Pump InjectorHaocheng Ji0https://orcid.org/0000-0001-5663-9776Minxiang Wei1Rui Liu2Cheng Chang3College of Energy and Power Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing, ChinaCollege of Energy and Power Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing, ChinaJiangsu Province Key Laboratory of Aerospace Power System, Nanjing University of Aeronautics and Astronautics, Nanjing, ChinaCollege of Energy and Power Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing, ChinaAs a miniaturized direct injection (DI) solution, the pump injector is of great significance for small aviation piston engines, such as two-stroke heavy-fuel engines. The accurate control of the timing and amount of injections is an important application prerequisite. In this paper, the flow characteristics of a pump injector with different driving circuits and parameters are investigated. The effects of the power supply and freewheeling circuits on the opening and closing delays are theoretically studied. A schematic of a self-designed logic control circuit is proposed, and it achieves peak and hold current control without software intervention. Simulations and experiments are carried out, and the drive current and flow characteristics in different states are measured. The results show that when driving a solenoid with a high internal resistance of 2.70 Ω, a single power supply is more suitable, and the variable-freewheeling circuit exhibits excellent performance in terms of control accuracy and energy recovery. Notably, the invariable-freewheeling circuit results in nonlinear flow characteristics, and the nonlinear segment corresponds to the drive current transitioning from the peak value to the hold value. In contrast, the variable-freewheeling circuit overcomes this problem. To comprehensively consider solenoid opening and closing delays, energy consumption and the linearity of the flow characteristics during injection, a peak current of 10 A and a hold current of 8 A are adopted.https://ieeexplore.ieee.org/document/9003236/Aviation aircraftsdirect injectionflow characteristicspeak and hold drivepiston enginepump injector
spellingShingle Haocheng Ji
Minxiang Wei
Rui Liu
Cheng Chang
Drive Control Simulation and Experimental Studies on the Flow Characteristics of a Pump Injector
IEEE Access
Aviation aircrafts
direct injection
flow characteristics
peak and hold drive
piston engine
pump injector
title Drive Control Simulation and Experimental Studies on the Flow Characteristics of a Pump Injector
title_full Drive Control Simulation and Experimental Studies on the Flow Characteristics of a Pump Injector
title_fullStr Drive Control Simulation and Experimental Studies on the Flow Characteristics of a Pump Injector
title_full_unstemmed Drive Control Simulation and Experimental Studies on the Flow Characteristics of a Pump Injector
title_short Drive Control Simulation and Experimental Studies on the Flow Characteristics of a Pump Injector
title_sort drive control simulation and experimental studies on the flow characteristics of a pump injector
topic Aviation aircrafts
direct injection
flow characteristics
peak and hold drive
piston engine
pump injector
url https://ieeexplore.ieee.org/document/9003236/
work_keys_str_mv AT haochengji drivecontrolsimulationandexperimentalstudiesontheflowcharacteristicsofapumpinjector
AT minxiangwei drivecontrolsimulationandexperimentalstudiesontheflowcharacteristicsofapumpinjector
AT ruiliu drivecontrolsimulationandexperimentalstudiesontheflowcharacteristicsofapumpinjector
AT chengchang drivecontrolsimulationandexperimentalstudiesontheflowcharacteristicsofapumpinjector