| Summary: | Energy consumption is a critical parameter in the development of helicopter Unmanned Aerial Vehicles (UAVs). Today, helicopter UAVs are playing an increasingly pivotal role in various applications, from surveillance and reconnaissance to package delivery and search and rescue missions. However, their energy efficiency remains a pressing issue, as it directly impacts their operational duration and payload capacity. One of the key challenges in optimizing energy consumption is the existence of excess power during flight, arising from the intricate interplay between helicopter aerodynamic behavior and safety design. Typically, this excess energy is dissipated, resulting in a suboptimal performance and efficiency. This study investigated the behavior of excess power in a helicopter Unmanned Aerial Vehicle (UAV). Typically, this excess energy is wasted in conventional helicopters and helicopter UAVs. A dual-method approach, encompassing numerical and experimental methodologies, was employed to provide comprehensive insights into the helicopter UAV’s performance under various conditions. Computational fluid dynamics (CFD) simulations were performed to analyze the UAV’s aerodynamics. The simulations were validated by comparing the lift force with wind tunnel experimental data, resulting in acceptable deviations. The experimental analysis was conducted using a wind tunnel and a small-sized helicopter UAV. The experiments were designed to examine the excess power behavior of the UAV under two distinct flight conditions: hover and forward flight. The power output from the generator and power input from the battery were measured under various angular velocities and pitch angles. The results revealed a maximum excess power of 6.84% for hover conditions and 9.83% for forward flight conditions. This indicates that the maximum excess power percentage attributable to the helicopter UAV’s safety measure is 6.84% and that resulting from aerodynamics is 2.99%. The findings of this study contribute valuable knowledge to the optimization of helicopter UAV performance and the potential for harnessing excess power during flight operations. When this excess energy is harnessed, it can contribute significantly to the overall performance and efficiency of the UAV, potentially extending its flight duration or accommodating additional payload capacity that could potentially pave the way for the development of hybrid helicopter UAV models in the future.
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