Solid-liquid phase separation diffused Nd-Fe-B sintered magnets by using DyH3 nanopowder realize high-efficiency coercivity improvement and overcome thickness limit

In this study, new grain boundary diffusion (GBD) technology is applied to Nd-Fe-B sintered magnets with different thicknesses utilizing DyH3 nanopowder. The weight ratio is 0.25 wt.%. For comparison, the GBD processes include solid-liquid phase separation diffusion (SepD) and solid-liquid phase sim...

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Main Authors: Haihui Wu, Weiqiang Liu, Zhanjia Wang, Ming Ji, RuiHua Du, Yuqing Li, Dongtao Zhang, Ming Yue, Xiaofei Yi, Youhao Liu, Shanshun Zha
Format: Article
Language:English
Published: AIP Publishing LLC 2024-01-01
Series:AIP Advances
Online Access:http://dx.doi.org/10.1063/9.0000625
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author Haihui Wu
Weiqiang Liu
Zhanjia Wang
Ming Ji
RuiHua Du
Yuqing Li
Dongtao Zhang
Ming Yue
Xiaofei Yi
Youhao Liu
Shanshun Zha
author_facet Haihui Wu
Weiqiang Liu
Zhanjia Wang
Ming Ji
RuiHua Du
Yuqing Li
Dongtao Zhang
Ming Yue
Xiaofei Yi
Youhao Liu
Shanshun Zha
author_sort Haihui Wu
collection DOAJ
description In this study, new grain boundary diffusion (GBD) technology is applied to Nd-Fe-B sintered magnets with different thicknesses utilizing DyH3 nanopowder. The weight ratio is 0.25 wt.%. For comparison, the GBD processes include solid-liquid phase separation diffusion (SepD) and solid-liquid phase simultaneous diffusion (SimD). The magnetic properties and microstructure of GBD magnets with different thicknesses are thoroughly investigated. The comprehensive magnetic properties of SepD magnets are higher than SimD magnets. When the magnets are 8 mm thick, the SepD magnet obtains a coercivity of 18.10 kOe, which is higher than the SimD magnets (17.00 kOe). It was determined that SepD can manufacture thick magnets with excellent coercivity. In SepD magnets, the Dy element diffusion distance is deeper than in SimD magnets. For SepD magnets, there are core-shell structures formed in the surface region, while there are anti-core-shell structures that are unfavorable to magnetic properties in the surface region of the SimD magnets. The enhanced coercivity and temperature stability of the SepD magnets is primarily due to the more continuous core-shell structures produced by the deeper diffusion depth of the Dy element. This study will provide more theoretical guidance for the application of SepD in magnets with different thicknesses.
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spelling doaj.art-9000109165e84accb2965a23a5290fe12024-02-02T16:46:07ZengAIP Publishing LLCAIP Advances2158-32262024-01-01141015310015310-610.1063/9.0000625Solid-liquid phase separation diffused Nd-Fe-B sintered magnets by using DyH3 nanopowder realize high-efficiency coercivity improvement and overcome thickness limitHaihui Wu0Weiqiang Liu1Zhanjia Wang2Ming Ji3RuiHua Du4Yuqing Li5Dongtao Zhang6Ming Yue7Xiaofei Yi8Youhao Liu9Shanshun Zha10Faculty of Materials and Manufacturing, Key Laboratory of Advanced Functional Materials, Ministry of Education of China, Beijing University of Technology, Beijing 100124, ChinaFaculty of Materials and Manufacturing, Key Laboratory of Advanced Functional Materials, Ministry of Education of China, Beijing University of Technology, Beijing 100124, ChinaFaculty of Materials and Manufacturing, Key Laboratory of Advanced Functional Materials, Ministry of Education of China, Beijing University of Technology, Beijing 100124, ChinaFaculty of Materials and Manufacturing, Key Laboratory of Advanced Functional Materials, Ministry of Education of China, Beijing University of Technology, Beijing 100124, ChinaFaculty of Materials and Manufacturing, Key Laboratory of Advanced Functional Materials, Ministry of Education of China, Beijing University of Technology, Beijing 100124, ChinaFaculty of Materials and Manufacturing, Key Laboratory of Advanced Functional Materials, Ministry of Education of China, Beijing University of Technology, Beijing 100124, ChinaFaculty of Materials and Manufacturing, Key Laboratory of Advanced Functional Materials, Ministry of Education of China, Beijing University of Technology, Beijing 100124, ChinaFaculty of Materials and Manufacturing, Key Laboratory of Advanced Functional Materials, Ministry of Education of China, Beijing University of Technology, Beijing 100124, ChinaState Key Laboratory of Rare Earth Permanent Magnetic Materials, Hefei 231500, ChinaState Key Laboratory of Rare Earth Permanent Magnetic Materials, Hefei 231500, ChinaState Key Laboratory of Rare Earth Permanent Magnetic Materials, Hefei 231500, ChinaIn this study, new grain boundary diffusion (GBD) technology is applied to Nd-Fe-B sintered magnets with different thicknesses utilizing DyH3 nanopowder. The weight ratio is 0.25 wt.%. For comparison, the GBD processes include solid-liquid phase separation diffusion (SepD) and solid-liquid phase simultaneous diffusion (SimD). The magnetic properties and microstructure of GBD magnets with different thicknesses are thoroughly investigated. The comprehensive magnetic properties of SepD magnets are higher than SimD magnets. When the magnets are 8 mm thick, the SepD magnet obtains a coercivity of 18.10 kOe, which is higher than the SimD magnets (17.00 kOe). It was determined that SepD can manufacture thick magnets with excellent coercivity. In SepD magnets, the Dy element diffusion distance is deeper than in SimD magnets. For SepD magnets, there are core-shell structures formed in the surface region, while there are anti-core-shell structures that are unfavorable to magnetic properties in the surface region of the SimD magnets. The enhanced coercivity and temperature stability of the SepD magnets is primarily due to the more continuous core-shell structures produced by the deeper diffusion depth of the Dy element. This study will provide more theoretical guidance for the application of SepD in magnets with different thicknesses.http://dx.doi.org/10.1063/9.0000625
spellingShingle Haihui Wu
Weiqiang Liu
Zhanjia Wang
Ming Ji
RuiHua Du
Yuqing Li
Dongtao Zhang
Ming Yue
Xiaofei Yi
Youhao Liu
Shanshun Zha
Solid-liquid phase separation diffused Nd-Fe-B sintered magnets by using DyH3 nanopowder realize high-efficiency coercivity improvement and overcome thickness limit
AIP Advances
title Solid-liquid phase separation diffused Nd-Fe-B sintered magnets by using DyH3 nanopowder realize high-efficiency coercivity improvement and overcome thickness limit
title_full Solid-liquid phase separation diffused Nd-Fe-B sintered magnets by using DyH3 nanopowder realize high-efficiency coercivity improvement and overcome thickness limit
title_fullStr Solid-liquid phase separation diffused Nd-Fe-B sintered magnets by using DyH3 nanopowder realize high-efficiency coercivity improvement and overcome thickness limit
title_full_unstemmed Solid-liquid phase separation diffused Nd-Fe-B sintered magnets by using DyH3 nanopowder realize high-efficiency coercivity improvement and overcome thickness limit
title_short Solid-liquid phase separation diffused Nd-Fe-B sintered magnets by using DyH3 nanopowder realize high-efficiency coercivity improvement and overcome thickness limit
title_sort solid liquid phase separation diffused nd fe b sintered magnets by using dyh3 nanopowder realize high efficiency coercivity improvement and overcome thickness limit
url http://dx.doi.org/10.1063/9.0000625
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