An Overview of Laser Metal Deposition for Cladding: Defect Formation Mechanisms, Defect Suppression Methods and Performance Improvements of Laser-Cladded Layers

With the development of society and the economy, there is an increasing demand for surface treatment techniques that can efficiently utilize metal materials to obtain good performances in the fields of mechanical engineering and the aerospace industry. The laser metal deposition (LMD) technique for...

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Main Authors: Jian Cheng, Yunhao Xing, Enjie Dong, Linjie Zhao, Henan Liu, Tingyu Chang, Mingjun Chen, Jinghe Wang, Junwen Lu, Jun Wan
Format: Article
Language:English
Published: MDPI AG 2022-08-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/15/16/5522
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author Jian Cheng
Yunhao Xing
Enjie Dong
Linjie Zhao
Henan Liu
Tingyu Chang
Mingjun Chen
Jinghe Wang
Junwen Lu
Jun Wan
author_facet Jian Cheng
Yunhao Xing
Enjie Dong
Linjie Zhao
Henan Liu
Tingyu Chang
Mingjun Chen
Jinghe Wang
Junwen Lu
Jun Wan
author_sort Jian Cheng
collection DOAJ
description With the development of society and the economy, there is an increasing demand for surface treatment techniques that can efficiently utilize metal materials to obtain good performances in the fields of mechanical engineering and the aerospace industry. The laser metal deposition (LMD) technique for cladding has become a research focus in recent years because of its lower dilution rate, small heat-effect zone and good metallurgical bonding between the coating and substrate. This paper reviews the simulation technology for the melt pool’s grain growth mechanism, temperature and stress distribution that are directly related to defect formation in LMD technology. At the same time, the defect suppression method and the performance improvement method of the cladded layer in LMD technology are introduced. Finally, it is pointed out that the active selection of materials according to the required performance, combined with the controllable processing technology, to form the corresponding microstructure, and finally, to actively realize the expected function, is the future development direction of LMD technology.
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spelling doaj.art-9047d5f642354062a8826a486e72fd8a2023-11-30T21:52:19ZengMDPI AGMaterials1996-19442022-08-011516552210.3390/ma15165522An Overview of Laser Metal Deposition for Cladding: Defect Formation Mechanisms, Defect Suppression Methods and Performance Improvements of Laser-Cladded LayersJian Cheng0Yunhao Xing1Enjie Dong2Linjie Zhao3Henan Liu4Tingyu Chang5Mingjun Chen6Jinghe Wang7Junwen Lu8Jun Wan9State Key Laboratory of Robotics and System, Harbin Institute of Technology, Harbin 150001, ChinaState Key Laboratory of Robotics and System, Harbin Institute of Technology, Harbin 150001, ChinaState Key Laboratory of Robotics and System, Harbin Institute of Technology, Harbin 150001, ChinaState Key Laboratory of Robotics and System, Harbin Institute of Technology, Harbin 150001, ChinaState Key Laboratory of Robotics and System, Harbin Institute of Technology, Harbin 150001, ChinaState Key Laboratory of Robotics and System, Harbin Institute of Technology, Harbin 150001, ChinaState Key Laboratory of Robotics and System, Harbin Institute of Technology, Harbin 150001, ChinaState Key Laboratory of Robotics and System, Harbin Institute of Technology, Harbin 150001, ChinaAircraft Repair & Overhaul Plant, Civil Aviation Flight University of China, Guanghan 618307, ChinaAircraft Repair & Overhaul Plant, Civil Aviation Flight University of China, Guanghan 618307, ChinaWith the development of society and the economy, there is an increasing demand for surface treatment techniques that can efficiently utilize metal materials to obtain good performances in the fields of mechanical engineering and the aerospace industry. The laser metal deposition (LMD) technique for cladding has become a research focus in recent years because of its lower dilution rate, small heat-effect zone and good metallurgical bonding between the coating and substrate. This paper reviews the simulation technology for the melt pool’s grain growth mechanism, temperature and stress distribution that are directly related to defect formation in LMD technology. At the same time, the defect suppression method and the performance improvement method of the cladded layer in LMD technology are introduced. Finally, it is pointed out that the active selection of materials according to the required performance, combined with the controllable processing technology, to form the corresponding microstructure, and finally, to actively realize the expected function, is the future development direction of LMD technology.https://www.mdpi.com/1996-1944/15/16/5522laser metal deposition (LMD)grain growth mechanismstress evolutiondefect suppression methodalloy powder
spellingShingle Jian Cheng
Yunhao Xing
Enjie Dong
Linjie Zhao
Henan Liu
Tingyu Chang
Mingjun Chen
Jinghe Wang
Junwen Lu
Jun Wan
An Overview of Laser Metal Deposition for Cladding: Defect Formation Mechanisms, Defect Suppression Methods and Performance Improvements of Laser-Cladded Layers
Materials
laser metal deposition (LMD)
grain growth mechanism
stress evolution
defect suppression method
alloy powder
title An Overview of Laser Metal Deposition for Cladding: Defect Formation Mechanisms, Defect Suppression Methods and Performance Improvements of Laser-Cladded Layers
title_full An Overview of Laser Metal Deposition for Cladding: Defect Formation Mechanisms, Defect Suppression Methods and Performance Improvements of Laser-Cladded Layers
title_fullStr An Overview of Laser Metal Deposition for Cladding: Defect Formation Mechanisms, Defect Suppression Methods and Performance Improvements of Laser-Cladded Layers
title_full_unstemmed An Overview of Laser Metal Deposition for Cladding: Defect Formation Mechanisms, Defect Suppression Methods and Performance Improvements of Laser-Cladded Layers
title_short An Overview of Laser Metal Deposition for Cladding: Defect Formation Mechanisms, Defect Suppression Methods and Performance Improvements of Laser-Cladded Layers
title_sort overview of laser metal deposition for cladding defect formation mechanisms defect suppression methods and performance improvements of laser cladded layers
topic laser metal deposition (LMD)
grain growth mechanism
stress evolution
defect suppression method
alloy powder
url https://www.mdpi.com/1996-1944/15/16/5522
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