Measurement and Prediction of Discharge Coefficients in Highly Compressible Pulsating Flows to Improve EGR Flow Estimation and Modeling of Engine Flows

An assumption of constant discharge coefficient (Cd) is often made when modeling highly compressible pulsating engine flows through valves or other restrictions. Similarly, orifices and flow-nozzles used for real-time EGR flow estimation are often calibrated at a few steady-state points with one sin...

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Main Author: Indranil Brahma
Format: Article
Language:English
Published: Frontiers Media S.A. 2019-05-01
Series:Frontiers in Mechanical Engineering
Subjects:
Online Access:https://www.frontiersin.org/article/10.3389/fmech.2019.00025/full
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author Indranil Brahma
author_facet Indranil Brahma
author_sort Indranil Brahma
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description An assumption of constant discharge coefficient (Cd) is often made when modeling highly compressible pulsating engine flows through valves or other restrictions. Similarly, orifices and flow-nozzles used for real-time EGR flow estimation are often calibrated at a few steady-state points with one single constant Cd that minimizes the error over the selected points. This quasi-steady assumption is based on asymptotically constant Cd observed at high Reynolds number for steady (non-pulsating) flow. It has been shown in this work that this assumption is not accurate for pulsating flow, particularly at large amplitudes and low flow rates. The discharge coefficient of a square-edged orifice placed in the exhaust stream of a diesel engine produced Cd's varying between 0.60 and 0.90 for critical/near-critical flows. A novel pulsating flow measurement apparatus that allowed independent variation of pressure, flow rate and frequency and allowed reproducible measurements independent of transducer characteristics, produced Cd's in the range of 0.25–0.60 with a similar square-edge orifice. The variation in Cdwas found to be correlated to two dimensionless variables, η and ξ, defined as the standard deviation of the pulsating pressure signal, σΔp, normalized by ρV¯2 and Δp¯ across the orifice, respectively. The results suggest that many aspects of compressible pulsating flow through flow restrictions are yet to be understood.
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spelling doaj.art-90acda609a404c68842cb31caffb43892022-12-22T03:05:43ZengFrontiers Media S.A.Frontiers in Mechanical Engineering2297-30792019-05-01510.3389/fmech.2019.00025430600Measurement and Prediction of Discharge Coefficients in Highly Compressible Pulsating Flows to Improve EGR Flow Estimation and Modeling of Engine FlowsIndranil BrahmaAn assumption of constant discharge coefficient (Cd) is often made when modeling highly compressible pulsating engine flows through valves or other restrictions. Similarly, orifices and flow-nozzles used for real-time EGR flow estimation are often calibrated at a few steady-state points with one single constant Cd that minimizes the error over the selected points. This quasi-steady assumption is based on asymptotically constant Cd observed at high Reynolds number for steady (non-pulsating) flow. It has been shown in this work that this assumption is not accurate for pulsating flow, particularly at large amplitudes and low flow rates. The discharge coefficient of a square-edged orifice placed in the exhaust stream of a diesel engine produced Cd's varying between 0.60 and 0.90 for critical/near-critical flows. A novel pulsating flow measurement apparatus that allowed independent variation of pressure, flow rate and frequency and allowed reproducible measurements independent of transducer characteristics, produced Cd's in the range of 0.25–0.60 with a similar square-edge orifice. The variation in Cdwas found to be correlated to two dimensionless variables, η and ξ, defined as the standard deviation of the pulsating pressure signal, σΔp, normalized by ρV¯2 and Δp¯ across the orifice, respectively. The results suggest that many aspects of compressible pulsating flow through flow restrictions are yet to be understood.https://www.frontiersin.org/article/10.3389/fmech.2019.00025/fullcompressible flowpulsating flowunsteady flowchoked flowEGR floworifice discharge coefficient
spellingShingle Indranil Brahma
Measurement and Prediction of Discharge Coefficients in Highly Compressible Pulsating Flows to Improve EGR Flow Estimation and Modeling of Engine Flows
Frontiers in Mechanical Engineering
compressible flow
pulsating flow
unsteady flow
choked flow
EGR flow
orifice discharge coefficient
title Measurement and Prediction of Discharge Coefficients in Highly Compressible Pulsating Flows to Improve EGR Flow Estimation and Modeling of Engine Flows
title_full Measurement and Prediction of Discharge Coefficients in Highly Compressible Pulsating Flows to Improve EGR Flow Estimation and Modeling of Engine Flows
title_fullStr Measurement and Prediction of Discharge Coefficients in Highly Compressible Pulsating Flows to Improve EGR Flow Estimation and Modeling of Engine Flows
title_full_unstemmed Measurement and Prediction of Discharge Coefficients in Highly Compressible Pulsating Flows to Improve EGR Flow Estimation and Modeling of Engine Flows
title_short Measurement and Prediction of Discharge Coefficients in Highly Compressible Pulsating Flows to Improve EGR Flow Estimation and Modeling of Engine Flows
title_sort measurement and prediction of discharge coefficients in highly compressible pulsating flows to improve egr flow estimation and modeling of engine flows
topic compressible flow
pulsating flow
unsteady flow
choked flow
EGR flow
orifice discharge coefficient
url https://www.frontiersin.org/article/10.3389/fmech.2019.00025/full
work_keys_str_mv AT indranilbrahma measurementandpredictionofdischargecoefficientsinhighlycompressiblepulsatingflowstoimproveegrflowestimationandmodelingofengineflows