Modeling and control of the hydraulic actuator in a ladle furnace

The dynamic behavior of the hydraulic actuator in a system for regulating the electrode's position is crucial for the operation of a Ladle Furnace. This work aims to identify, model, and control the hydraulic actuator in the Ladle Furnace of ACINOX Las Tunas. For identifying the system, input s...

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Main Authors: Yeizabet Nápoles-Báez, Guillermo González-Yero, Ruben Martínez, Yunier Valeriano, José R. Nuñez-Alvarez, Yolanda Llosas-Albuerne
Format: Article
Language:English
Published: Elsevier 2022-11-01
Series:Heliyon
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2405844022031450
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author Yeizabet Nápoles-Báez
Guillermo González-Yero
Ruben Martínez
Yunier Valeriano
José R. Nuñez-Alvarez
Yolanda Llosas-Albuerne
author_facet Yeizabet Nápoles-Báez
Guillermo González-Yero
Ruben Martínez
Yunier Valeriano
José R. Nuñez-Alvarez
Yolanda Llosas-Albuerne
author_sort Yeizabet Nápoles-Báez
collection DOAJ
description The dynamic behavior of the hydraulic actuator in a system for regulating the electrode's position is crucial for the operation of a Ladle Furnace. This work aims to identify, model, and control the hydraulic actuator in the Ladle Furnace of ACINOX Las Tunas. For identifying the system, input signals of Pseudo-Random Binary type and black box models were used. As a result, three models were obtained, two reflecting the process's asymmetric behavior according to the upward or downward movement. The third model approximates the process dynamic behavior around the operating point and includes the uncertainty caused by the weight variation during the electrode wear. The models obtained, with a fit greater than 85%, allow a better understanding of the study case behavior. In addition, these allowed the evaluation of the electrode's weight variation and tuning of several controllers. The optimal one was a novel non-linear PI controller of guaranteed robustness. In future works, the use of a non-linear function could be evaluated to compensate for the asymmetric behavior of the process.
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spelling doaj.art-90e15698b0204bb78f9868a10a655d2a2022-12-22T02:45:54ZengElsevierHeliyon2405-84402022-11-01811e11857Modeling and control of the hydraulic actuator in a ladle furnaceYeizabet Nápoles-Báez0Guillermo González-Yero1Ruben Martínez2Yunier Valeriano3José R. Nuñez-Alvarez4Yolanda Llosas-Albuerne5Development and Innovation Group, Acinox Las Tunas, Circunvalante Norte Km 3½, Las Tunas 75100, CubaDevelopment and Innovation Group, Acinox Las Tunas, Circunvalante Norte Km 3½, Las Tunas 75100, CubaAutomatic Department, Universidad de Oriente, Ave. de Las Américas S/n, 90100, Santiago de Cuba, CubaUniversidad Central ”Marta Abreu”, Carretera a Camajuaní Km. 5 y ½, 50100, Santa Clara, Villa Clara, CubaEnergy Department, Universidad de la Costa, (CUC), Calle 58 # 55-66, Barranquilla, 080002, Colombia; Corresponding author.Electrical Engineering Department, Universidad Técnica de Manabí (UTM), Portoviejo, Manabí, 130105, EcuadorThe dynamic behavior of the hydraulic actuator in a system for regulating the electrode's position is crucial for the operation of a Ladle Furnace. This work aims to identify, model, and control the hydraulic actuator in the Ladle Furnace of ACINOX Las Tunas. For identifying the system, input signals of Pseudo-Random Binary type and black box models were used. As a result, three models were obtained, two reflecting the process's asymmetric behavior according to the upward or downward movement. The third model approximates the process dynamic behavior around the operating point and includes the uncertainty caused by the weight variation during the electrode wear. The models obtained, with a fit greater than 85%, allow a better understanding of the study case behavior. In addition, these allowed the evaluation of the electrode's weight variation and tuning of several controllers. The optimal one was a novel non-linear PI controller of guaranteed robustness. In future works, the use of a non-linear function could be evaluated to compensate for the asymmetric behavior of the process.http://www.sciencedirect.com/science/article/pii/S2405844022031450ModelingElectrode regulation systemNon-linear controllerControlCompromise ratio
spellingShingle Yeizabet Nápoles-Báez
Guillermo González-Yero
Ruben Martínez
Yunier Valeriano
José R. Nuñez-Alvarez
Yolanda Llosas-Albuerne
Modeling and control of the hydraulic actuator in a ladle furnace
Heliyon
Modeling
Electrode regulation system
Non-linear controller
Control
Compromise ratio
title Modeling and control of the hydraulic actuator in a ladle furnace
title_full Modeling and control of the hydraulic actuator in a ladle furnace
title_fullStr Modeling and control of the hydraulic actuator in a ladle furnace
title_full_unstemmed Modeling and control of the hydraulic actuator in a ladle furnace
title_short Modeling and control of the hydraulic actuator in a ladle furnace
title_sort modeling and control of the hydraulic actuator in a ladle furnace
topic Modeling
Electrode regulation system
Non-linear controller
Control
Compromise ratio
url http://www.sciencedirect.com/science/article/pii/S2405844022031450
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AT yuniervaleriano modelingandcontrolofthehydraulicactuatorinaladlefurnace
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