Pallet Distribution Affecting a Machine’s Utilization Level and Picking Time

Space and labor are the two internal resources within a warehouse or cross-dock center which seek attention. Meaningful efforts in optimizing these two resources can reduce the operational cost or time of the goods delivery. The timely allocation of resources to order picking not only reduces the ma...

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Main Authors: Taniya Mukherjee, Isha Sangal, Biswajit Sarkar, Tamer M. Alkadash, Qais Almaamari
Format: Article
Language:English
Published: MDPI AG 2023-07-01
Series:Mathematics
Subjects:
Online Access:https://www.mdpi.com/2227-7390/11/13/2956
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author Taniya Mukherjee
Isha Sangal
Biswajit Sarkar
Tamer M. Alkadash
Qais Almaamari
author_facet Taniya Mukherjee
Isha Sangal
Biswajit Sarkar
Tamer M. Alkadash
Qais Almaamari
author_sort Taniya Mukherjee
collection DOAJ
description Space and labor are the two internal resources within a warehouse or cross-dock center which seek attention. Meaningful efforts in optimizing these two resources can reduce the operational cost or time of the goods delivery. The timely allocation of resources to order picking not only reduces the makespan and operational time but can also evade delay. In decentralized settings, where all the information is not properly shared between the players of the supply chain, miscommunication results in delays in product delivery. In this study, efforts were made to determine the pallet quantity of different product types in an order quantify when there is a gap in information shared and, based on that, the allocation of material handling devices or pickers was conducted. Each handling device is bounded by a workload to eliminate the option of idle resources and ensure it is utilized properly. A mixed integer linear programming model was formulated for this study and was solved using Lingo. Numerical experiments were performed under varying resource numbers and pallet quantities to investigate the circumstances where the number of pallet types and allocation of machines have the highest benefit. The results confirm that a change in the pallet quantity of the products increases the total picking time. However, an increase in the number of handling devices minimizes the level of over-utilization of a particular machine.
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spelling doaj.art-913f94e52dda49b99227282c9b6dc3dc2023-11-18T17:03:44ZengMDPI AGMathematics2227-73902023-07-011113295610.3390/math11132956Pallet Distribution Affecting a Machine’s Utilization Level and Picking TimeTaniya Mukherjee0Isha Sangal1Biswajit Sarkar2Tamer M. Alkadash3Qais Almaamari4Department of Mathematics & Statistics, Banasthali Vidyapith, Banasthali 304022, Rajasthan, IndiaDepartment of Mathematics & Statistics, Banasthali Vidyapith, Banasthali 304022, Rajasthan, IndiaDepartment of Industrial Engineering, Yonsei University, 50 Yonsei-ro, Sinchon-dong, Seodaemun-gu, Seoul 03722, Republic of KoreaAdministrative Science Department, College of Administrative and Financial Science, Gulf University, Sanad 26489, BahrainAdministrative Science Department, College of Administrative and Financial Science, Gulf University, Sanad 26489, BahrainSpace and labor are the two internal resources within a warehouse or cross-dock center which seek attention. Meaningful efforts in optimizing these two resources can reduce the operational cost or time of the goods delivery. The timely allocation of resources to order picking not only reduces the makespan and operational time but can also evade delay. In decentralized settings, where all the information is not properly shared between the players of the supply chain, miscommunication results in delays in product delivery. In this study, efforts were made to determine the pallet quantity of different product types in an order quantify when there is a gap in information shared and, based on that, the allocation of material handling devices or pickers was conducted. Each handling device is bounded by a workload to eliminate the option of idle resources and ensure it is utilized properly. A mixed integer linear programming model was formulated for this study and was solved using Lingo. Numerical experiments were performed under varying resource numbers and pallet quantities to investigate the circumstances where the number of pallet types and allocation of machines have the highest benefit. The results confirm that a change in the pallet quantity of the products increases the total picking time. However, an increase in the number of handling devices minimizes the level of over-utilization of a particular machine.https://www.mdpi.com/2227-7390/11/13/2956resource schedulingorder pickinglogisticswarehouse managementpicking time
spellingShingle Taniya Mukherjee
Isha Sangal
Biswajit Sarkar
Tamer M. Alkadash
Qais Almaamari
Pallet Distribution Affecting a Machine’s Utilization Level and Picking Time
Mathematics
resource scheduling
order picking
logistics
warehouse management
picking time
title Pallet Distribution Affecting a Machine’s Utilization Level and Picking Time
title_full Pallet Distribution Affecting a Machine’s Utilization Level and Picking Time
title_fullStr Pallet Distribution Affecting a Machine’s Utilization Level and Picking Time
title_full_unstemmed Pallet Distribution Affecting a Machine’s Utilization Level and Picking Time
title_short Pallet Distribution Affecting a Machine’s Utilization Level and Picking Time
title_sort pallet distribution affecting a machine s utilization level and picking time
topic resource scheduling
order picking
logistics
warehouse management
picking time
url https://www.mdpi.com/2227-7390/11/13/2956
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AT tamermalkadash palletdistributionaffectingamachinesutilizationlevelandpickingtime
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