Design and numerical study of active cooling system of measurement while drilling for high temperature based on supersonic

Measurement while drilling (MWD) plays an important role in controlling well trajectory, improving drilling efficiency and saving drilling cost. In recent years, a large number of high-temperature wells have appeared, which makes the traditional MWD instruments no longer applicable. So far, no activ...

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Main Authors: Song Tang, Wenkai Gao, Ke Liu
Format: Article
Language:English
Published: Elsevier 2023-10-01
Series:Case Studies in Thermal Engineering
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2214157X23007669
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author Song Tang
Wenkai Gao
Ke Liu
author_facet Song Tang
Wenkai Gao
Ke Liu
author_sort Song Tang
collection DOAJ
description Measurement while drilling (MWD) plays an important role in controlling well trajectory, improving drilling efficiency and saving drilling cost. In recent years, a large number of high-temperature wells have appeared, which makes the traditional MWD instruments no longer applicable. So far, no active cooling method has been successfully applied to MWD instruments for high-temperature oil and gas wells. This paper presents a new active cooling method for air drilling by utilizing the throttling and cooling of drilling gas, and the cooling system is designed. An axisymmetric numerical model of internal fluid is established, and different drilling gas flow channel design methods are discussed. The research results indicate that the wall temperature of the cooling section is much higher than the center fluid temperature, but lower than the ambient temperature, and can be used for active cooling of downhole drilling instruments. Compared with other design methods, the supersonic nozzle designed using the Bezier method has better parallelism of the gas in cooling section. The diffusion capability of straight wall diffuser is better than that of curved wall diffuser, and it can withstand greater back pressure. For straight wall diffuser, increasing the throat length and reducing the contraction and expansion angle can improve the diffusion capacity, but they also lead to a longer diffuser.
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spelling doaj.art-918249daa81c493cbfbea42e2c5b56c82023-09-30T04:54:45ZengElsevierCase Studies in Thermal Engineering2214-157X2023-10-0150103460Design and numerical study of active cooling system of measurement while drilling for high temperature based on supersonicSong Tang0Wenkai Gao1Ke Liu2School of Mechanical Engineering, Xihua University, Chengdu, Sichuan, 610039, China; Corresponding author.CNPC Engineering Technology R&D Company Limited, Beijing, 102206, ChinaCNPC Engineering Technology R&D Company Limited, Beijing, 102206, ChinaMeasurement while drilling (MWD) plays an important role in controlling well trajectory, improving drilling efficiency and saving drilling cost. In recent years, a large number of high-temperature wells have appeared, which makes the traditional MWD instruments no longer applicable. So far, no active cooling method has been successfully applied to MWD instruments for high-temperature oil and gas wells. This paper presents a new active cooling method for air drilling by utilizing the throttling and cooling of drilling gas, and the cooling system is designed. An axisymmetric numerical model of internal fluid is established, and different drilling gas flow channel design methods are discussed. The research results indicate that the wall temperature of the cooling section is much higher than the center fluid temperature, but lower than the ambient temperature, and can be used for active cooling of downhole drilling instruments. Compared with other design methods, the supersonic nozzle designed using the Bezier method has better parallelism of the gas in cooling section. The diffusion capability of straight wall diffuser is better than that of curved wall diffuser, and it can withstand greater back pressure. For straight wall diffuser, increasing the throat length and reducing the contraction and expansion angle can improve the diffusion capacity, but they also lead to a longer diffuser.http://www.sciencedirect.com/science/article/pii/S2214157X23007669Laval nozzleDiffuserActive coolingSupersonicNIST-Real gas model
spellingShingle Song Tang
Wenkai Gao
Ke Liu
Design and numerical study of active cooling system of measurement while drilling for high temperature based on supersonic
Case Studies in Thermal Engineering
Laval nozzle
Diffuser
Active cooling
Supersonic
NIST-Real gas model
title Design and numerical study of active cooling system of measurement while drilling for high temperature based on supersonic
title_full Design and numerical study of active cooling system of measurement while drilling for high temperature based on supersonic
title_fullStr Design and numerical study of active cooling system of measurement while drilling for high temperature based on supersonic
title_full_unstemmed Design and numerical study of active cooling system of measurement while drilling for high temperature based on supersonic
title_short Design and numerical study of active cooling system of measurement while drilling for high temperature based on supersonic
title_sort design and numerical study of active cooling system of measurement while drilling for high temperature based on supersonic
topic Laval nozzle
Diffuser
Active cooling
Supersonic
NIST-Real gas model
url http://www.sciencedirect.com/science/article/pii/S2214157X23007669
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AT keliu designandnumericalstudyofactivecoolingsystemofmeasurementwhiledrillingforhightemperaturebasedonsupersonic