AC/off-grid photovoltaic powered open-source ball mill

Ball milling is used for comminution by rotating a drum to grind materials using balls with specific diameters. Ball milling advantages include the potential for high capacity, predicted fineness in a specific amount of time, reliability, safety, and simplicity, but has disadvantages of high weight,...

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Main Authors: Maryam Mottaghi, Motakabbir Rahman, Apoorv Kulkarni, Joshua M. Pearce
Format: Article
Language:English
Published: Elsevier 2023-06-01
Series:HardwareX
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2468067223000305
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author Maryam Mottaghi
Motakabbir Rahman
Apoorv Kulkarni
Joshua M. Pearce
author_facet Maryam Mottaghi
Motakabbir Rahman
Apoorv Kulkarni
Joshua M. Pearce
author_sort Maryam Mottaghi
collection DOAJ
description Ball milling is used for comminution by rotating a drum to grind materials using balls with specific diameters. Ball milling advantages include the potential for high capacity, predicted fineness in a specific amount of time, reliability, safety, and simplicity, but has disadvantages of high weight, energy consumption and costs, which limit accessibility. To overcome these limitations this study applies the free and open source hardware approach coupled to distributed digital manufacturing to fabricate a ball mill with a simple, customizable design that can be used in a wide range of scientific applications and circumstances including those without access to reliable grid electricity. The highly-customizable design reduces the cost to <US$130 for an AC powered version and <US$315 for a switchable power that enables off-grid operation with a solar module and battery. Using a solar photovoltaic energy source not only improves the power reliability, but also makes it easier to move the ball mill for use in field environments. The open source ball mill is capable of reducing silicon particle sizes from the millimeter scale down to the nanometer scale.
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spelling doaj.art-91ad4b88d66348d7969585fc5248cdf92023-06-24T05:18:17ZengElsevierHardwareX2468-06722023-06-0114e00423AC/off-grid photovoltaic powered open-source ball millMaryam Mottaghi0Motakabbir Rahman1Apoorv Kulkarni2Joshua M. Pearce3Department of Mechanical and Materials Engineering, Western University, London, CanadaDepartment of Electrical and Computer Engineering, Western University, London, CanadaDepartment of Electrical and Computer Engineering, Ivey Business School, Western University, London, CanadaDepartment of Electrical and Computer Engineering, Ivey Business School, Western University, London, Canada; Corresponding author.Ball milling is used for comminution by rotating a drum to grind materials using balls with specific diameters. Ball milling advantages include the potential for high capacity, predicted fineness in a specific amount of time, reliability, safety, and simplicity, but has disadvantages of high weight, energy consumption and costs, which limit accessibility. To overcome these limitations this study applies the free and open source hardware approach coupled to distributed digital manufacturing to fabricate a ball mill with a simple, customizable design that can be used in a wide range of scientific applications and circumstances including those without access to reliable grid electricity. The highly-customizable design reduces the cost to <US$130 for an AC powered version and <US$315 for a switchable power that enables off-grid operation with a solar module and battery. Using a solar photovoltaic energy source not only improves the power reliability, but also makes it easier to move the ball mill for use in field environments. The open source ball mill is capable of reducing silicon particle sizes from the millimeter scale down to the nanometer scale.http://www.sciencedirect.com/science/article/pii/S2468067223000305Ball millGrindingMechanical grindingOpen hardwareOpen-source hardware3-D printing
spellingShingle Maryam Mottaghi
Motakabbir Rahman
Apoorv Kulkarni
Joshua M. Pearce
AC/off-grid photovoltaic powered open-source ball mill
HardwareX
Ball mill
Grinding
Mechanical grinding
Open hardware
Open-source hardware
3-D printing
title AC/off-grid photovoltaic powered open-source ball mill
title_full AC/off-grid photovoltaic powered open-source ball mill
title_fullStr AC/off-grid photovoltaic powered open-source ball mill
title_full_unstemmed AC/off-grid photovoltaic powered open-source ball mill
title_short AC/off-grid photovoltaic powered open-source ball mill
title_sort ac off grid photovoltaic powered open source ball mill
topic Ball mill
Grinding
Mechanical grinding
Open hardware
Open-source hardware
3-D printing
url http://www.sciencedirect.com/science/article/pii/S2468067223000305
work_keys_str_mv AT maryammottaghi acoffgridphotovoltaicpoweredopensourceballmill
AT motakabbirrahman acoffgridphotovoltaicpoweredopensourceballmill
AT apoorvkulkarni acoffgridphotovoltaicpoweredopensourceballmill
AT joshuampearce acoffgridphotovoltaicpoweredopensourceballmill