The Effect of Coupling Agents and Graphene on the Mechanical Properties of Film-Based Post-Consumer Recycled Plastic

This study aims to improve the mechanical properties of post-consumer recycled (PCR) plastic composed primarily of polypropylene (PP) and polyethylene (PE), which generally exhibit poor miscibility, by applying coupling agents and graphene. Here, we compare a commercially available coupling agent wi...

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Main Authors: Sungwoong Choi, Jianxiang Zhao, Patrick C. Lee, Duyoung Choi
Format: Article
Language:English
Published: MDPI AG 2024-01-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/16/3/380
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author Sungwoong Choi
Jianxiang Zhao
Patrick C. Lee
Duyoung Choi
author_facet Sungwoong Choi
Jianxiang Zhao
Patrick C. Lee
Duyoung Choi
author_sort Sungwoong Choi
collection DOAJ
description This study aims to improve the mechanical properties of post-consumer recycled (PCR) plastic composed primarily of polypropylene (PP) and polyethylene (PE), which generally exhibit poor miscibility, by applying coupling agents and graphene. Here, we compare a commercially available coupling agent with a directly synthesized maleic anhydride (MA) coupling agent. When applied to a 5:5 blend of recycled PP and PE, an optimum tensile strength was achieved at a 3 wt% coupling agent concentration, with the MA coupling agent outperforming the commercial one. Characterization through Fourier transform infrared spectroscopy (FT-IR) and thermogravimetry analysis (TGA) revealed a PP:PE ratio of approximately 3:7 in the PCR plastics, with 4.86% heterogeneous materials present. Applying 3 wt% of the commercial and MA coupling agents to the PCR plastics resulted in a significant 53.9% increase in the tensile strength, reaching 11.25 MPa, and a remarkable 421.54% increase in the melt flow index (MFI), reaching 25.66 g/10 min. Furthermore, incorporating 5 wt% graphene led to a notable 64.84% increase in the tensile strength. In addition, the application of MA coupling agents and graphene improved the thermal stability of the PCR plastics. These findings show significant promise for addressing environmental concerns associated with plastic waste by facilitating the recycling of PCR plastics into new products. The utilization of coupling agents and graphene offers a viable approach to enhance the mechanical properties of PCR plastics, paving the way for sustainable and environmentally friendly solutions.
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spelling doaj.art-91bbed1e61514c62b507bd1b059da1c82024-02-09T15:20:53ZengMDPI AGPolymers2073-43602024-01-0116338010.3390/polym16030380The Effect of Coupling Agents and Graphene on the Mechanical Properties of Film-Based Post-Consumer Recycled PlasticSungwoong Choi0Jianxiang Zhao1Patrick C. Lee2Duyoung Choi3Carbon & Light Materials Group, Korea Institute of Industrial Technology, Jeonju 54853, Republic of KoreaMultifunctional Composites Manufacturing Laboratory (MCML), Department of Mechanical and Industrial Engineering, University of Toronto, Toronto, ON M5S 3G8, CanadaMultifunctional Composites Manufacturing Laboratory (MCML), Department of Mechanical and Industrial Engineering, University of Toronto, Toronto, ON M5S 3G8, CanadaCarbon & Light Materials Group, Korea Institute of Industrial Technology, Jeonju 54853, Republic of KoreaThis study aims to improve the mechanical properties of post-consumer recycled (PCR) plastic composed primarily of polypropylene (PP) and polyethylene (PE), which generally exhibit poor miscibility, by applying coupling agents and graphene. Here, we compare a commercially available coupling agent with a directly synthesized maleic anhydride (MA) coupling agent. When applied to a 5:5 blend of recycled PP and PE, an optimum tensile strength was achieved at a 3 wt% coupling agent concentration, with the MA coupling agent outperforming the commercial one. Characterization through Fourier transform infrared spectroscopy (FT-IR) and thermogravimetry analysis (TGA) revealed a PP:PE ratio of approximately 3:7 in the PCR plastics, with 4.86% heterogeneous materials present. Applying 3 wt% of the commercial and MA coupling agents to the PCR plastics resulted in a significant 53.9% increase in the tensile strength, reaching 11.25 MPa, and a remarkable 421.54% increase in the melt flow index (MFI), reaching 25.66 g/10 min. Furthermore, incorporating 5 wt% graphene led to a notable 64.84% increase in the tensile strength. In addition, the application of MA coupling agents and graphene improved the thermal stability of the PCR plastics. These findings show significant promise for addressing environmental concerns associated with plastic waste by facilitating the recycling of PCR plastics into new products. The utilization of coupling agents and graphene offers a viable approach to enhance the mechanical properties of PCR plastics, paving the way for sustainable and environmentally friendly solutions.https://www.mdpi.com/2073-4360/16/3/380recyclingrecycled plasticpolymer compositescoupling agentmaleic anhydridenanofiller
spellingShingle Sungwoong Choi
Jianxiang Zhao
Patrick C. Lee
Duyoung Choi
The Effect of Coupling Agents and Graphene on the Mechanical Properties of Film-Based Post-Consumer Recycled Plastic
Polymers
recycling
recycled plastic
polymer composites
coupling agent
maleic anhydride
nanofiller
title The Effect of Coupling Agents and Graphene on the Mechanical Properties of Film-Based Post-Consumer Recycled Plastic
title_full The Effect of Coupling Agents and Graphene on the Mechanical Properties of Film-Based Post-Consumer Recycled Plastic
title_fullStr The Effect of Coupling Agents and Graphene on the Mechanical Properties of Film-Based Post-Consumer Recycled Plastic
title_full_unstemmed The Effect of Coupling Agents and Graphene on the Mechanical Properties of Film-Based Post-Consumer Recycled Plastic
title_short The Effect of Coupling Agents and Graphene on the Mechanical Properties of Film-Based Post-Consumer Recycled Plastic
title_sort effect of coupling agents and graphene on the mechanical properties of film based post consumer recycled plastic
topic recycling
recycled plastic
polymer composites
coupling agent
maleic anhydride
nanofiller
url https://www.mdpi.com/2073-4360/16/3/380
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