Design of a Concentrically Stacked Modular Actuator with Forced Air Cooling for Multi-DOF Robotic Systems

This paper proposes a concentrically stacked modular (CoSMo) actuator with rotary electric motors to implement multi-degree-of-freedom (multi-DOF) robotic systems with high power densities. The CoSMo actuator shows a novel design concept, which enables the actuator module with an integrated radiator...

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Main Authors: Jaeho Noh, Jaeyong Lee, Woosung Yang, Sungon Lee
Format: Article
Language:English
Published: MDPI AG 2018-10-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/11/11/2947
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author Jaeho Noh
Jaeyong Lee
Woosung Yang
Sungon Lee
author_facet Jaeho Noh
Jaeyong Lee
Woosung Yang
Sungon Lee
author_sort Jaeho Noh
collection DOAJ
description This paper proposes a concentrically stacked modular (CoSMo) actuator with rotary electric motors to implement multi-degree-of-freedom (multi-DOF) robotic systems with high power densities. The CoSMo actuator shows a novel design concept, which enables the actuator module with an integrated radiator to be combined in series and cooled by a single fan. This unique system has elevated thermal characteristics owing to the heatsink sharing effect. This enables the module to carry higher current by decreasing the temperature-rise rate. Also, the proposed design concept reduces the number of components required for cooling and allows the actuator to be placed concentrically, which contributes to the system having low mechanical impedance and higher power output per unit mass. The thermal characteristics and feature of the CoSMo actuator were analytically and numerically verified by simulation using a simplified model. To advance the thermal characteristics of the system further, the adequate actuator types for the CoSMo actuator were analyzed and a prototype was fabricated based on the analysis. Through the experiment using the prototype, we verified that the maximum continuous current that can be applied to the CoSMo actuator is up to about three times greater than the rated current in a forced air-cooling environment.
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spelling doaj.art-929c7fc97d57409f8e42aac672f571342022-12-22T02:55:20ZengMDPI AGEnergies1996-10732018-10-011111294710.3390/en11112947en11112947Design of a Concentrically Stacked Modular Actuator with Forced Air Cooling for Multi-DOF Robotic SystemsJaeho Noh0Jaeyong Lee1Woosung Yang2Sungon Lee3School of Robotics, Kwangwoon University, Seoul 01897, KoreaSchool of Robotics, Kwangwoon University, Seoul 01897, KoreaSchool of Robotics, Kwangwoon University, Seoul 01897, KoreaSchool of Electrical Engineering, Hanyang University, Ansan 15588, KoreaThis paper proposes a concentrically stacked modular (CoSMo) actuator with rotary electric motors to implement multi-degree-of-freedom (multi-DOF) robotic systems with high power densities. The CoSMo actuator shows a novel design concept, which enables the actuator module with an integrated radiator to be combined in series and cooled by a single fan. This unique system has elevated thermal characteristics owing to the heatsink sharing effect. This enables the module to carry higher current by decreasing the temperature-rise rate. Also, the proposed design concept reduces the number of components required for cooling and allows the actuator to be placed concentrically, which contributes to the system having low mechanical impedance and higher power output per unit mass. The thermal characteristics and feature of the CoSMo actuator were analytically and numerically verified by simulation using a simplified model. To advance the thermal characteristics of the system further, the adequate actuator types for the CoSMo actuator were analyzed and a prototype was fabricated based on the analysis. Through the experiment using the prototype, we verified that the maximum continuous current that can be applied to the CoSMo actuator is up to about three times greater than the rated current in a forced air-cooling environment.https://www.mdpi.com/1996-1073/11/11/2947modular designthermal characteristicspower densitytorque densityforced cooling systemmulti-degree-of-freedom (multi-DOF) robot
spellingShingle Jaeho Noh
Jaeyong Lee
Woosung Yang
Sungon Lee
Design of a Concentrically Stacked Modular Actuator with Forced Air Cooling for Multi-DOF Robotic Systems
Energies
modular design
thermal characteristics
power density
torque density
forced cooling system
multi-degree-of-freedom (multi-DOF) robot
title Design of a Concentrically Stacked Modular Actuator with Forced Air Cooling for Multi-DOF Robotic Systems
title_full Design of a Concentrically Stacked Modular Actuator with Forced Air Cooling for Multi-DOF Robotic Systems
title_fullStr Design of a Concentrically Stacked Modular Actuator with Forced Air Cooling for Multi-DOF Robotic Systems
title_full_unstemmed Design of a Concentrically Stacked Modular Actuator with Forced Air Cooling for Multi-DOF Robotic Systems
title_short Design of a Concentrically Stacked Modular Actuator with Forced Air Cooling for Multi-DOF Robotic Systems
title_sort design of a concentrically stacked modular actuator with forced air cooling for multi dof robotic systems
topic modular design
thermal characteristics
power density
torque density
forced cooling system
multi-degree-of-freedom (multi-DOF) robot
url https://www.mdpi.com/1996-1073/11/11/2947
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AT woosungyang designofaconcentricallystackedmodularactuatorwithforcedaircoolingformultidofroboticsystems
AT sungonlee designofaconcentricallystackedmodularactuatorwithforcedaircoolingformultidofroboticsystems