Analysis of Current Situation, Demand and Development Trend of Casting Grinding Technology
Although grinding is essential in the production of castings, the casting grinding process in manufacturing is complicated and there are many difficulties, such as the large amount of noise in the grinding environment, non-structural casting entities, and the inclination in the overall shape–time va...
| Main Authors: | , |
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| Format: | Article |
| Language: | English |
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MDPI AG
2022-09-01
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| Series: | Micromachines |
| Subjects: | |
| Online Access: | https://www.mdpi.com/2072-666X/13/10/1577 |
| _version_ | 1797471253819293696 |
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| author | Haigang Liang Jinwei Qiao |
| author_facet | Haigang Liang Jinwei Qiao |
| author_sort | Haigang Liang |
| collection | DOAJ |
| description | Although grinding is essential in the production of castings, the casting grinding process in manufacturing is complicated and there are many difficulties, such as the large amount of noise in the grinding environment, non-structural casting entities, and the inclination in the overall shape–time variation. Even in the face of complex technology and a variety of difficulties, modern casting grinding technology still demands large-batch production, low cost, fast response, thin brittleness, high precision, etc. The grinding process has a long history. This paper focus on its development from a human-operated, mechanical job, to an automatic grinding task based on compliant control theory. However, the methods mentioned above can no longer satisfy the current production need. In recent years, researchers have proposed intelligent grinding methods to meet the needs of modern casting production, and provided various strategies and alternatives to the challenges of machining accuracy, machining efficiency, and surface consistency. The research direction of casting polishing has mainly focused on online robot detection, material removal prediction, constant grinding contact force control, and high-precision matching. Although applications for online detection and constant grinding contact force control exist in industry, there are challenges in material removal prediction and three-dimensional high-precision matching. This paper also compares and analyzes the advantages and disadvantages of different grinding methods, and puts forward some research directions for future work, so as to promote more intelligent and efficient grinding of complex castings in practical application. |
| first_indexed | 2024-03-09T19:47:25Z |
| format | Article |
| id | doaj.art-92b739cd97bc41b2b71366dff30bfbc5 |
| institution | Directory Open Access Journal |
| issn | 2072-666X |
| language | English |
| last_indexed | 2024-03-09T19:47:25Z |
| publishDate | 2022-09-01 |
| publisher | MDPI AG |
| record_format | Article |
| series | Micromachines |
| spelling | doaj.art-92b739cd97bc41b2b71366dff30bfbc52023-11-24T01:20:54ZengMDPI AGMicromachines2072-666X2022-09-011310157710.3390/mi13101577Analysis of Current Situation, Demand and Development Trend of Casting Grinding TechnologyHaigang Liang0Jinwei Qiao1School of Mechanicaland Automotive Engineering, Qilu University of Technology (Shandong Academy of Sciences), Jinan 250353, ChinaSchool of Mechanicaland Automotive Engineering, Qilu University of Technology (Shandong Academy of Sciences), Jinan 250353, ChinaAlthough grinding is essential in the production of castings, the casting grinding process in manufacturing is complicated and there are many difficulties, such as the large amount of noise in the grinding environment, non-structural casting entities, and the inclination in the overall shape–time variation. Even in the face of complex technology and a variety of difficulties, modern casting grinding technology still demands large-batch production, low cost, fast response, thin brittleness, high precision, etc. The grinding process has a long history. This paper focus on its development from a human-operated, mechanical job, to an automatic grinding task based on compliant control theory. However, the methods mentioned above can no longer satisfy the current production need. In recent years, researchers have proposed intelligent grinding methods to meet the needs of modern casting production, and provided various strategies and alternatives to the challenges of machining accuracy, machining efficiency, and surface consistency. The research direction of casting polishing has mainly focused on online robot detection, material removal prediction, constant grinding contact force control, and high-precision matching. Although applications for online detection and constant grinding contact force control exist in industry, there are challenges in material removal prediction and three-dimensional high-precision matching. This paper also compares and analyzes the advantages and disadvantages of different grinding methods, and puts forward some research directions for future work, so as to promote more intelligent and efficient grinding of complex castings in practical application.https://www.mdpi.com/2072-666X/13/10/1577robot grindingvisual controlcasting post-processing |
| spellingShingle | Haigang Liang Jinwei Qiao Analysis of Current Situation, Demand and Development Trend of Casting Grinding Technology Micromachines robot grinding visual control casting post-processing |
| title | Analysis of Current Situation, Demand and Development Trend of Casting Grinding Technology |
| title_full | Analysis of Current Situation, Demand and Development Trend of Casting Grinding Technology |
| title_fullStr | Analysis of Current Situation, Demand and Development Trend of Casting Grinding Technology |
| title_full_unstemmed | Analysis of Current Situation, Demand and Development Trend of Casting Grinding Technology |
| title_short | Analysis of Current Situation, Demand and Development Trend of Casting Grinding Technology |
| title_sort | analysis of current situation demand and development trend of casting grinding technology |
| topic | robot grinding visual control casting post-processing |
| url | https://www.mdpi.com/2072-666X/13/10/1577 |
| work_keys_str_mv | AT haigangliang analysisofcurrentsituationdemandanddevelopmenttrendofcastinggrindingtechnology AT jinweiqiao analysisofcurrentsituationdemandanddevelopmenttrendofcastinggrindingtechnology |