Surrogate Models for Estimating Failure in Brittle and Quasi-Brittle Materials

In brittle fracture applications, failure paths, regions where the failure occurs and damage statistics, are some of the key quantities of interest (QoI). High-fidelity models for brittle failure that accurately predict these QoI exist but are highly computationally intensive, making them infeasible...

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Main Authors: Maruti Kumar Mudunuru, Nishant Panda, Satish Karra, Gowri Srinivasan, Viet T. Chau, Esteban Rougier, Abigail Hunter, Hari S. Viswanathan
Format: Article
Language:English
Published: MDPI AG 2019-07-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/9/13/2706
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author Maruti Kumar Mudunuru
Nishant Panda
Satish Karra
Gowri Srinivasan
Viet T. Chau
Esteban Rougier
Abigail Hunter
Hari S. Viswanathan
author_facet Maruti Kumar Mudunuru
Nishant Panda
Satish Karra
Gowri Srinivasan
Viet T. Chau
Esteban Rougier
Abigail Hunter
Hari S. Viswanathan
author_sort Maruti Kumar Mudunuru
collection DOAJ
description In brittle fracture applications, failure paths, regions where the failure occurs and damage statistics, are some of the key quantities of interest (QoI). High-fidelity models for brittle failure that accurately predict these QoI exist but are highly computationally intensive, making them infeasible to incorporate in upscaling and uncertainty quantification frameworks. The goal of this paper is to provide a fast heuristic to reasonably estimate quantities such as failure path and damage in the process of brittle failure. Towards this goal, we first present a method to predict failure paths under tensile loading conditions and low-strain rates. The method uses a <i>k</i>-nearest neighbors algorithm built on fracture process zone theory, and identifies the set of all possible pre-existing cracks that are likely to join early to form a large crack. The method then identifies zone of failure and failure paths using weighted graphs algorithms. We compare these failure paths to those computed with a high-fidelity fracture mechanics model called the Hybrid Optimization Software Simulation Suite (HOSS). A probabilistic evolution model for average damage in a system is also developed that is trained using 150 HOSS simulations and tested on 40 simulations. A non-parametric approach based on confidence intervals is used to determine the damage evolution over time along the dominant failure path. For upscaling, damage is the key QoI needed as an input by the continuum models. This needs to be informed accurately by the surrogate models for calculating effective moduli at continuum-scale. We show that for the proposed average damage evolution model, the prediction accuracy on the test data is more than 90%. In terms of the computational time, the proposed models are <inline-formula> <math display="inline"> <semantics> <mrow> <mo>&#8776;</mo> <mi mathvariant="script">O</mi> <mo>(</mo> <msup> <mn>10</mn> <mn>6</mn> </msup> <mo>)</mo> </mrow> </semantics> </math> </inline-formula> times faster compared to high-fidelity fracture simulations by HOSS. These aspects make the proposed surrogate model attractive for upscaling damage from micro-scale models to continuum models. We would like to emphasize that the surrogate models are not a replacement of physical understanding of fracture propagation. The proposed method in this paper is limited to tensile loading conditions at low-strain rates. This loading condition corresponds to a dominant fracture perpendicular to tensile direction. The proposed method is not applicable for in-plane shear, out-of-plane shear, and higher strain rate loading conditions.
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spelling doaj.art-92f11266559b43aab203c8d891db6c0e2022-12-21T18:58:28ZengMDPI AGApplied Sciences2076-34172019-07-01913270610.3390/app9132706app9132706Surrogate Models for Estimating Failure in Brittle and Quasi-Brittle MaterialsMaruti Kumar Mudunuru0Nishant Panda1Satish Karra2Gowri Srinivasan3Viet T. Chau4Esteban Rougier5Abigail Hunter6Hari S. Viswanathan7Earth and Environmental Sciences Division, Los Alamos National Laboratory, Los Alamos, NM 87545, USATheoretical Division, Los Alamos National Laboratory, Los Alamos, NM 87545, USAEarth and Environmental Sciences Division, Los Alamos National Laboratory, Los Alamos, NM 87545, USAX-Computational Physics Division, Los Alamos National Laboratory, Los Alamos, NM 87545, USAEarth and Environmental Sciences Division, Los Alamos National Laboratory, Los Alamos, NM 87545, USAEarth and Environmental Sciences Division, Los Alamos National Laboratory, Los Alamos, NM 87545, USAX-Computational Physics Division, Los Alamos National Laboratory, Los Alamos, NM 87545, USAEarth and Environmental Sciences Division, Los Alamos National Laboratory, Los Alamos, NM 87545, USAIn brittle fracture applications, failure paths, regions where the failure occurs and damage statistics, are some of the key quantities of interest (QoI). High-fidelity models for brittle failure that accurately predict these QoI exist but are highly computationally intensive, making them infeasible to incorporate in upscaling and uncertainty quantification frameworks. The goal of this paper is to provide a fast heuristic to reasonably estimate quantities such as failure path and damage in the process of brittle failure. Towards this goal, we first present a method to predict failure paths under tensile loading conditions and low-strain rates. The method uses a <i>k</i>-nearest neighbors algorithm built on fracture process zone theory, and identifies the set of all possible pre-existing cracks that are likely to join early to form a large crack. The method then identifies zone of failure and failure paths using weighted graphs algorithms. We compare these failure paths to those computed with a high-fidelity fracture mechanics model called the Hybrid Optimization Software Simulation Suite (HOSS). A probabilistic evolution model for average damage in a system is also developed that is trained using 150 HOSS simulations and tested on 40 simulations. A non-parametric approach based on confidence intervals is used to determine the damage evolution over time along the dominant failure path. For upscaling, damage is the key QoI needed as an input by the continuum models. This needs to be informed accurately by the surrogate models for calculating effective moduli at continuum-scale. We show that for the proposed average damage evolution model, the prediction accuracy on the test data is more than 90%. In terms of the computational time, the proposed models are <inline-formula> <math display="inline"> <semantics> <mrow> <mo>&#8776;</mo> <mi mathvariant="script">O</mi> <mo>(</mo> <msup> <mn>10</mn> <mn>6</mn> </msup> <mo>)</mo> </mrow> </semantics> </math> </inline-formula> times faster compared to high-fidelity fracture simulations by HOSS. These aspects make the proposed surrogate model attractive for upscaling damage from micro-scale models to continuum models. We would like to emphasize that the surrogate models are not a replacement of physical understanding of fracture propagation. The proposed method in this paper is limited to tensile loading conditions at low-strain rates. This loading condition corresponds to a dominant fracture perpendicular to tensile direction. The proposed method is not applicable for in-plane shear, out-of-plane shear, and higher strain rate loading conditions.https://www.mdpi.com/2076-3417/9/13/2706fracturegraph theory<i>k</i>-nearest neighborsmachine learningfailure pathsdamage statisticsbrittle failurefracture process zone
spellingShingle Maruti Kumar Mudunuru
Nishant Panda
Satish Karra
Gowri Srinivasan
Viet T. Chau
Esteban Rougier
Abigail Hunter
Hari S. Viswanathan
Surrogate Models for Estimating Failure in Brittle and Quasi-Brittle Materials
Applied Sciences
fracture
graph theory
<i>k</i>-nearest neighbors
machine learning
failure paths
damage statistics
brittle failure
fracture process zone
title Surrogate Models for Estimating Failure in Brittle and Quasi-Brittle Materials
title_full Surrogate Models for Estimating Failure in Brittle and Quasi-Brittle Materials
title_fullStr Surrogate Models for Estimating Failure in Brittle and Quasi-Brittle Materials
title_full_unstemmed Surrogate Models for Estimating Failure in Brittle and Quasi-Brittle Materials
title_short Surrogate Models for Estimating Failure in Brittle and Quasi-Brittle Materials
title_sort surrogate models for estimating failure in brittle and quasi brittle materials
topic fracture
graph theory
<i>k</i>-nearest neighbors
machine learning
failure paths
damage statistics
brittle failure
fracture process zone
url https://www.mdpi.com/2076-3417/9/13/2706
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