Polymer Binder BioCo3 with Silicates and its Application to Microwave-Cured Moulding Sand

The effects of silica additive (Poraver) on selected properties of BioCo3 binder in form of an aqueous poly(sodium acrylate) and dextrin (PAANa/D) binder were determined. Based on the results of the thermoanalytical studies (TG-DTG, FTIR, Py-GC/MS), it was found that the silica additive results in t...

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Main Authors: Grabowska B., Kaczmarska K., Bobrowski A., Drożyński D., Żymankowska-Kumon S., Cukrowicz S.
Format: Article
Language:English
Published: Polish Academy of Sciences 2017-12-01
Series:Archives of Foundry Engineering
Subjects:
Online Access:http://www.degruyter.com/view/j/afe.2017.17.issue-4/afe-2017-0130/afe-2017-0130.xml?format=INT
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author Grabowska B.
Kaczmarska K.
Bobrowski A.
Drożyński D.
Żymankowska-Kumon S.
Cukrowicz S.
author_facet Grabowska B.
Kaczmarska K.
Bobrowski A.
Drożyński D.
Żymankowska-Kumon S.
Cukrowicz S.
author_sort Grabowska B.
collection DOAJ
description The effects of silica additive (Poraver) on selected properties of BioCo3 binder in form of an aqueous poly(sodium acrylate) and dextrin (PAANa/D) binder were determined. Based on the results of the thermoanalytical studies (TG-DTG, FTIR, Py-GC/MS), it was found that the silica additive results in the increase of the thermostability of the BioCo3 binder and its contribution does not affect the increase in the level of emissions of organic destruction products. Compounds from group of aromatic hydrocarbons are only generated in the third set temperature range (420-838°C). The addition of silicate into the moulding sand with BioCo3 causes also the formation of a hydrogen bonds network with its share in the microwave radiation field and they are mainly responsible for maintaining the cross-linked structures in the mineral matrix system. As a consequence, the microwave curing process in the presence of Poraver leads to improved strength properties of the moulding sand (Rum). The addition of Poraver's silica to moulding sand did not alter the permeability of the moulding sand samples, and consequently reduced their friability. Microstructure investigations (SEM) of microwave-cured samples have confirmed that heterogeneous sand grains are bonded to one another through a binder film (bridges).
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spelling doaj.art-92f7f62c91ef4ee7b479cf8313e8dd432023-08-02T04:32:11ZengPolish Academy of SciencesArchives of Foundry Engineering2299-29442017-12-01174516010.1515/afe-2017-0130afe-2017-0130Polymer Binder BioCo3 with Silicates and its Application to Microwave-Cured Moulding SandGrabowska B.0Kaczmarska K.1Bobrowski A.2Drożyński D.3Żymankowska-Kumon S.4Cukrowicz S.5AGH University of Science and Technology, Faculty of Foundry Engineering, Reymonta 23, 30-059 Krakow, PolandAGH University of Science and Technology, Faculty of Foundry Engineering, Reymonta 23, 30-059 Krakow, PolandAGH University of Science and Technology, Faculty of Foundry Engineering, Reymonta 23, 30-059 Krakow, PolandAGH University of Science and Technology, Faculty of Foundry Engineering, Reymonta 23, 30-059 Krakow, PolandAGH University of Science and Technology, Faculty of Foundry Engineering, Reymonta 23, 30-059 Krakow, PolandAGH University of Science and Technology, Faculty of Foundry Engineering, Reymonta 23, 30-059 Krakow, PolandThe effects of silica additive (Poraver) on selected properties of BioCo3 binder in form of an aqueous poly(sodium acrylate) and dextrin (PAANa/D) binder were determined. Based on the results of the thermoanalytical studies (TG-DTG, FTIR, Py-GC/MS), it was found that the silica additive results in the increase of the thermostability of the BioCo3 binder and its contribution does not affect the increase in the level of emissions of organic destruction products. Compounds from group of aromatic hydrocarbons are only generated in the third set temperature range (420-838°C). The addition of silicate into the moulding sand with BioCo3 causes also the formation of a hydrogen bonds network with its share in the microwave radiation field and they are mainly responsible for maintaining the cross-linked structures in the mineral matrix system. As a consequence, the microwave curing process in the presence of Poraver leads to improved strength properties of the moulding sand (Rum). The addition of Poraver's silica to moulding sand did not alter the permeability of the moulding sand samples, and consequently reduced their friability. Microstructure investigations (SEM) of microwave-cured samples have confirmed that heterogeneous sand grains are bonded to one another through a binder film (bridges).http://www.degruyter.com/view/j/afe.2017.17.issue-4/afe-2017-0130/afe-2017-0130.xml?format=INTPolymer binderSilica additiveCross-linkMicrowave radiationMoulding sand
spellingShingle Grabowska B.
Kaczmarska K.
Bobrowski A.
Drożyński D.
Żymankowska-Kumon S.
Cukrowicz S.
Polymer Binder BioCo3 with Silicates and its Application to Microwave-Cured Moulding Sand
Archives of Foundry Engineering
Polymer binder
Silica additive
Cross-link
Microwave radiation
Moulding sand
title Polymer Binder BioCo3 with Silicates and its Application to Microwave-Cured Moulding Sand
title_full Polymer Binder BioCo3 with Silicates and its Application to Microwave-Cured Moulding Sand
title_fullStr Polymer Binder BioCo3 with Silicates and its Application to Microwave-Cured Moulding Sand
title_full_unstemmed Polymer Binder BioCo3 with Silicates and its Application to Microwave-Cured Moulding Sand
title_short Polymer Binder BioCo3 with Silicates and its Application to Microwave-Cured Moulding Sand
title_sort polymer binder bioco3 with silicates and its application to microwave cured moulding sand
topic Polymer binder
Silica additive
Cross-link
Microwave radiation
Moulding sand
url http://www.degruyter.com/view/j/afe.2017.17.issue-4/afe-2017-0130/afe-2017-0130.xml?format=INT
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AT drozynskid polymerbinderbioco3withsilicatesanditsapplicationtomicrowavecuredmouldingsand
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