ELECTROMAGNETIC-THERMAL COUPLED ANALYSIS OF A BRAZING PROCESS BY INDUCTION FURNACE USING FINITE ELEMENT METHOD

In this research the induction heating (IH) furnace is simulated and analyzed to implement brazing process using two programs to couple the electromagnetic and thermal analyses, Ansoft Maxwell and ANSYS packages. The simulation by Ansoft Maxwell package is used to determine the electromagnetic fi...

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Main Authors: Mohammad Hameed Khazaal, Isam Mahmood Abdulbaqi, Rabee’ Hashim Thejel
Format: Article
Language:Arabic
Published: Mustansiriyah University/College of Engineering 2017-01-01
Series:Journal of Engineering and Sustainable Development
Subjects:
Online Access:https://jeasd.uomustansiriyah.edu.iq/index.php/jeasd/article/view/459
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author Mohammad Hameed Khazaal
Isam Mahmood Abdulbaqi
Rabee’ Hashim Thejel
author_facet Mohammad Hameed Khazaal
Isam Mahmood Abdulbaqi
Rabee’ Hashim Thejel
author_sort Mohammad Hameed Khazaal
collection DOAJ
description In this research the induction heating (IH) furnace is simulated and analyzed to implement brazing process using two programs to couple the electromagnetic and thermal analyses, Ansoft Maxwell and ANSYS packages. The simulation by Ansoft Maxwell package is used to determine the electromagnetic field distribution inside the work coil and calculate the Ohmic loss for three different excitation currents (100A, 200A and 300A) and different frequencies (50 kHz, 75 kHz and 100 kHz). The simulation by ANSYS package is used to determine the temperature distribution inside the workpiece and the required work coil current and its frequency to raise the temperature of the two Copper workpieces up to 1000 (below melting point (1083 )) within two minutes only. The simulation results are well matched with the practical brazing process done in the lab.  
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spelling doaj.art-9317ae191423408d99918f18507502be2022-12-22T04:38:12ZaraMustansiriyah University/College of EngineeringJournal of Engineering and Sustainable Development2520-09172520-09252017-01-01211ELECTROMAGNETIC-THERMAL COUPLED ANALYSIS OF A BRAZING PROCESS BY INDUCTION FURNACE USING FINITE ELEMENT METHODMohammad Hameed Khazaal0Isam Mahmood Abdulbaqi1 Rabee’ Hashim Thejel2Ministry of Industry and Minerals/ Alkarama Company, Baghdad, IraqElectrical Engineering Department, Al-Mustansiriyah University, Baghdad, IraqCollege of Engineering, University of Basrah, Basrah, Iraq In this research the induction heating (IH) furnace is simulated and analyzed to implement brazing process using two programs to couple the electromagnetic and thermal analyses, Ansoft Maxwell and ANSYS packages. The simulation by Ansoft Maxwell package is used to determine the electromagnetic field distribution inside the work coil and calculate the Ohmic loss for three different excitation currents (100A, 200A and 300A) and different frequencies (50 kHz, 75 kHz and 100 kHz). The simulation by ANSYS package is used to determine the temperature distribution inside the workpiece and the required work coil current and its frequency to raise the temperature of the two Copper workpieces up to 1000 (below melting point (1083 )) within two minutes only. The simulation results are well matched with the practical brazing process done in the lab.  https://jeasd.uomustansiriyah.edu.iq/index.php/jeasd/article/view/459Ansoft MaxwellANSYSbrazing
spellingShingle Mohammad Hameed Khazaal
Isam Mahmood Abdulbaqi
Rabee’ Hashim Thejel
ELECTROMAGNETIC-THERMAL COUPLED ANALYSIS OF A BRAZING PROCESS BY INDUCTION FURNACE USING FINITE ELEMENT METHOD
Journal of Engineering and Sustainable Development
Ansoft Maxwell
ANSYS
brazing
title ELECTROMAGNETIC-THERMAL COUPLED ANALYSIS OF A BRAZING PROCESS BY INDUCTION FURNACE USING FINITE ELEMENT METHOD
title_full ELECTROMAGNETIC-THERMAL COUPLED ANALYSIS OF A BRAZING PROCESS BY INDUCTION FURNACE USING FINITE ELEMENT METHOD
title_fullStr ELECTROMAGNETIC-THERMAL COUPLED ANALYSIS OF A BRAZING PROCESS BY INDUCTION FURNACE USING FINITE ELEMENT METHOD
title_full_unstemmed ELECTROMAGNETIC-THERMAL COUPLED ANALYSIS OF A BRAZING PROCESS BY INDUCTION FURNACE USING FINITE ELEMENT METHOD
title_short ELECTROMAGNETIC-THERMAL COUPLED ANALYSIS OF A BRAZING PROCESS BY INDUCTION FURNACE USING FINITE ELEMENT METHOD
title_sort electromagnetic thermal coupled analysis of a brazing process by induction furnace using finite element method
topic Ansoft Maxwell
ANSYS
brazing
url https://jeasd.uomustansiriyah.edu.iq/index.php/jeasd/article/view/459
work_keys_str_mv AT mohammadhameedkhazaal electromagneticthermalcoupledanalysisofabrazingprocessbyinductionfurnaceusingfiniteelementmethod
AT isammahmoodabdulbaqi electromagneticthermalcoupledanalysisofabrazingprocessbyinductionfurnaceusingfiniteelementmethod
AT rabeehashimthejel electromagneticthermalcoupledanalysisofabrazingprocessbyinductionfurnaceusingfiniteelementmethod