High-Performance Vernier Machines with Halbach Array Permanent Magnets for Direct Drive Applications

This paper investigates the performance enhancements of permanent magnet Vernier machines (PMVMs) that can be achieved using a new structure of Halbach array permanent magnets (HAPMs) for a direct-drive motorcycle application. To start with, size and design specifications of the electric machine are...

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Main Authors: Arash Allahyari, Emine Bostanci, Amin Mahmoudi
Format: Article
Language:English
Published: MDPI AG 2023-05-01
Series:Machines
Subjects:
Online Access:https://www.mdpi.com/2075-1702/11/5/525
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author Arash Allahyari
Emine Bostanci
Amin Mahmoudi
author_facet Arash Allahyari
Emine Bostanci
Amin Mahmoudi
author_sort Arash Allahyari
collection DOAJ
description This paper investigates the performance enhancements of permanent magnet Vernier machines (PMVMs) that can be achieved using a new structure of Halbach array permanent magnets (HAPMs) for a direct-drive motorcycle application. To start with, size and design specifications of the electric machine are determined based on the assumed acceleration and drive cycle performance of a motorcycle. Then, five-segment Halbach array permanent magnet Vernier machines (HAPMVMs) with two different slot/pole combinations (24 s/44 p and 12 s/20 p) are suggested and optimized to achieve a high torque density with an acceptable power factor while maintaining a low torque ripple. Two selected designs from optimizations are investigated in the full speed range considering power factor and efficiency maps. Consequently, in order to demonstrate the effectiveness of the proposed five-HAPM structure, the same optimization methods are repeated with three-segment HAPMs as well as with single-piece PMs. The comparisons show a great enhancement in torque and power factor achieved with the use of five HAPMs. For instance, for 22 s/44 p topology, generated torque doubles with the use of five-segment PMs compared to single-segment PMs. Finally, the harmonics of magnetic flux density in the airgap of PMVMs and HAPMVMs are compared and investigated to reveal the reasons behind the superiority of VMs with HAPMs.
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spelling doaj.art-9352a09e5d384a398ad90b753bbac8e92023-11-18T02:11:24ZengMDPI AGMachines2075-17022023-05-0111552510.3390/machines11050525High-Performance Vernier Machines with Halbach Array Permanent Magnets for Direct Drive ApplicationsArash Allahyari0Emine Bostanci1Amin Mahmoudi2Department of Electrical Engineering, Lappeenranta-Lahti University of Technology, 53850 Lappeenranta, FinlandElectrical & Electronics Engineering Department of Middle East Technical University, Ankara 06800, TurkeyCollege of Science and Engineering, Flinders University, Adelaide, SA 5042, AustraliaThis paper investigates the performance enhancements of permanent magnet Vernier machines (PMVMs) that can be achieved using a new structure of Halbach array permanent magnets (HAPMs) for a direct-drive motorcycle application. To start with, size and design specifications of the electric machine are determined based on the assumed acceleration and drive cycle performance of a motorcycle. Then, five-segment Halbach array permanent magnet Vernier machines (HAPMVMs) with two different slot/pole combinations (24 s/44 p and 12 s/20 p) are suggested and optimized to achieve a high torque density with an acceptable power factor while maintaining a low torque ripple. Two selected designs from optimizations are investigated in the full speed range considering power factor and efficiency maps. Consequently, in order to demonstrate the effectiveness of the proposed five-HAPM structure, the same optimization methods are repeated with three-segment HAPMs as well as with single-piece PMs. The comparisons show a great enhancement in torque and power factor achieved with the use of five HAPMs. For instance, for 22 s/44 p topology, generated torque doubles with the use of five-segment PMs compared to single-segment PMs. Finally, the harmonics of magnetic flux density in the airgap of PMVMs and HAPMVMs are compared and investigated to reveal the reasons behind the superiority of VMs with HAPMs.https://www.mdpi.com/2075-1702/11/5/525direct drive tractionfinite element analysisHalbach arrayhigh power factorhigh torque densitysingle outer rotor
spellingShingle Arash Allahyari
Emine Bostanci
Amin Mahmoudi
High-Performance Vernier Machines with Halbach Array Permanent Magnets for Direct Drive Applications
Machines
direct drive traction
finite element analysis
Halbach array
high power factor
high torque density
single outer rotor
title High-Performance Vernier Machines with Halbach Array Permanent Magnets for Direct Drive Applications
title_full High-Performance Vernier Machines with Halbach Array Permanent Magnets for Direct Drive Applications
title_fullStr High-Performance Vernier Machines with Halbach Array Permanent Magnets for Direct Drive Applications
title_full_unstemmed High-Performance Vernier Machines with Halbach Array Permanent Magnets for Direct Drive Applications
title_short High-Performance Vernier Machines with Halbach Array Permanent Magnets for Direct Drive Applications
title_sort high performance vernier machines with halbach array permanent magnets for direct drive applications
topic direct drive traction
finite element analysis
Halbach array
high power factor
high torque density
single outer rotor
url https://www.mdpi.com/2075-1702/11/5/525
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AT eminebostanci highperformanceverniermachineswithhalbacharraypermanentmagnetsfordirectdriveapplications
AT aminmahmoudi highperformanceverniermachineswithhalbacharraypermanentmagnetsfordirectdriveapplications