Sensor Screening Methodology for Virtually Sensing Transmission Input Loads of a Wind Turbine Using Machine Learning Techniques and Drivetrain Simulations

The ongoing trend of building larger wind turbines (WT) to reach greater economies of scale is contributing to the reduction in cost of wind energy, as well as the increase in WT drivetrain input loads into uncharted territories. The resulting intensification of the load situation within the WT gear...

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Main Authors: Baher Azzam, Ralf Schelenz, Georg Jacobs
Format: Article
Language:English
Published: MDPI AG 2022-05-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/22/10/3659
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author Baher Azzam
Ralf Schelenz
Georg Jacobs
author_facet Baher Azzam
Ralf Schelenz
Georg Jacobs
author_sort Baher Azzam
collection DOAJ
description The ongoing trend of building larger wind turbines (WT) to reach greater economies of scale is contributing to the reduction in cost of wind energy, as well as the increase in WT drivetrain input loads into uncharted territories. The resulting intensification of the load situation within the WT gearbox motivates the need to monitor WT transmission input loads. However, due to the high costs of direct measurement solutions, more economical solutions, such as virtual sensing of transmission input loads using stationary sensors mounted on the gearbox housing or other drivetrain locations, are of interest. As the number, type, and location of sensors needed for a virtual sensing solutions can vary considerably in cost, in this investigation, we aimed to identify optimal sensor locations for virtually sensing WT 6-degree of freedom (6-DOF) transmission input loads. Random forest (RF) models were designed and applied to a dataset containing simulated operational data of a Vestas V52 WT multibody simulation model undergoing simulated wind fields. The dataset contained the 6-DOF transmission input loads and signals from potential sensor locations covering deformations, misalignments, and rotational speeds at various drivetrain locations. The RF models were used to identify the sensor locations with the highest impact on accuracy of virtual load sensing following a known statistical test in order to prioritize and reduce the number of needed input signals. The performance of the models was assessed before and after reducing the number of input signals required. By allowing for a screening of sensors prior to real-world tests, the results demonstrate the high promise of the proposed method for optimizing the cost of future virtual WT transmission load sensors.
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spelling doaj.art-93811c36437b429991b8dfeee6a5a47d2023-11-23T12:58:59ZengMDPI AGSensors1424-82202022-05-012210365910.3390/s22103659Sensor Screening Methodology for Virtually Sensing Transmission Input Loads of a Wind Turbine Using Machine Learning Techniques and Drivetrain SimulationsBaher Azzam0Ralf Schelenz1Georg Jacobs2Center for Wind Power Drives, RWTH Aachen University, 52074 Aachen, GermanyCenter for Wind Power Drives, RWTH Aachen University, 52074 Aachen, GermanyCenter for Wind Power Drives, RWTH Aachen University, 52074 Aachen, GermanyThe ongoing trend of building larger wind turbines (WT) to reach greater economies of scale is contributing to the reduction in cost of wind energy, as well as the increase in WT drivetrain input loads into uncharted territories. The resulting intensification of the load situation within the WT gearbox motivates the need to monitor WT transmission input loads. However, due to the high costs of direct measurement solutions, more economical solutions, such as virtual sensing of transmission input loads using stationary sensors mounted on the gearbox housing or other drivetrain locations, are of interest. As the number, type, and location of sensors needed for a virtual sensing solutions can vary considerably in cost, in this investigation, we aimed to identify optimal sensor locations for virtually sensing WT 6-degree of freedom (6-DOF) transmission input loads. Random forest (RF) models were designed and applied to a dataset containing simulated operational data of a Vestas V52 WT multibody simulation model undergoing simulated wind fields. The dataset contained the 6-DOF transmission input loads and signals from potential sensor locations covering deformations, misalignments, and rotational speeds at various drivetrain locations. The RF models were used to identify the sensor locations with the highest impact on accuracy of virtual load sensing following a known statistical test in order to prioritize and reduce the number of needed input signals. The performance of the models was assessed before and after reducing the number of input signals required. By allowing for a screening of sensors prior to real-world tests, the results demonstrate the high promise of the proposed method for optimizing the cost of future virtual WT transmission load sensors.https://www.mdpi.com/1424-8220/22/10/3659machine learningartificial intelligencemultivariate data analysisfeature importancevirtual sensingdrivetrain simulation
spellingShingle Baher Azzam
Ralf Schelenz
Georg Jacobs
Sensor Screening Methodology for Virtually Sensing Transmission Input Loads of a Wind Turbine Using Machine Learning Techniques and Drivetrain Simulations
Sensors
machine learning
artificial intelligence
multivariate data analysis
feature importance
virtual sensing
drivetrain simulation
title Sensor Screening Methodology for Virtually Sensing Transmission Input Loads of a Wind Turbine Using Machine Learning Techniques and Drivetrain Simulations
title_full Sensor Screening Methodology for Virtually Sensing Transmission Input Loads of a Wind Turbine Using Machine Learning Techniques and Drivetrain Simulations
title_fullStr Sensor Screening Methodology for Virtually Sensing Transmission Input Loads of a Wind Turbine Using Machine Learning Techniques and Drivetrain Simulations
title_full_unstemmed Sensor Screening Methodology for Virtually Sensing Transmission Input Loads of a Wind Turbine Using Machine Learning Techniques and Drivetrain Simulations
title_short Sensor Screening Methodology for Virtually Sensing Transmission Input Loads of a Wind Turbine Using Machine Learning Techniques and Drivetrain Simulations
title_sort sensor screening methodology for virtually sensing transmission input loads of a wind turbine using machine learning techniques and drivetrain simulations
topic machine learning
artificial intelligence
multivariate data analysis
feature importance
virtual sensing
drivetrain simulation
url https://www.mdpi.com/1424-8220/22/10/3659
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AT georgjacobs sensorscreeningmethodologyforvirtuallysensingtransmissioninputloadsofawindturbineusingmachinelearningtechniquesanddrivetrainsimulations