Influence of Pre-Carburization on Performance of Industrial Cobalt-Based Pelletized Fischer–Tropsch Catalyst

The deposition of nanostructured carbon particles on the surface of a catalyst (carburization) is routinely considered an inalienable and undesirable secondary process in Fischer–Tropsch synthesis. However, very little is known about the actual role of the nanocarbon particles and how they influence...

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Main Authors: Vladimir Mordkovich, Kirill Gryaznov, Lilia Sineva, Ekaterina Asalieva, Andrei Gorshkov, Eduard Mitberg
Format: Article
Language:English
Published: MDPI AG 2023-08-01
Series:Catalysts
Subjects:
Online Access:https://www.mdpi.com/2073-4344/13/8/1188
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author Vladimir Mordkovich
Kirill Gryaznov
Lilia Sineva
Ekaterina Asalieva
Andrei Gorshkov
Eduard Mitberg
author_facet Vladimir Mordkovich
Kirill Gryaznov
Lilia Sineva
Ekaterina Asalieva
Andrei Gorshkov
Eduard Mitberg
author_sort Vladimir Mordkovich
collection DOAJ
description The deposition of nanostructured carbon particles on the surface of a catalyst (carburization) is routinely considered an inalienable and undesirable secondary process in Fischer–Tropsch synthesis. However, very little is known about the actual role of the nanocarbon particles and how they influence catalysis. This paper reports research on the influence of carbon deposition on the performance of a cobalt-based Fischer–Tropsch-synthesized catalyst in an industrial-scale fixed-bed reactor (length—6000 mm, inner diameter—16.5 mm). The comparison of the structure and catalytic performance of a pelletized cobalt catalyst with the same catalyst, which was preliminary carburized, is presented. Pellet pore structure, catalyst surface, cobalt cluster morphology and the main catalytic properties (CO conversion, C<sub>5+</sub> hydrocarbon productivity and selectivity to C<sub>5+</sub> hydrocarbons and CH<sub>4</sub> formation) were investigated. It is shown that the primary pre-carburization effect is a result of the physical blockage of the catalyst pore structure not followed by drastic changes in the cobalt cluster’s structure.
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spelling doaj.art-9389e2f7d485420a996a05742ee971322023-11-19T00:35:27ZengMDPI AGCatalysts2073-43442023-08-01138118810.3390/catal13081188Influence of Pre-Carburization on Performance of Industrial Cobalt-Based Pelletized Fischer–Tropsch CatalystVladimir Mordkovich0Kirill Gryaznov1Lilia Sineva2Ekaterina Asalieva3Andrei Gorshkov4Eduard Mitberg5Technological Institute for Superhard and Novel Carbon Materials, Department of Carbon Nanostructures, Moscow 108840, RussiaTechnological Institute for Superhard and Novel Carbon Materials, Department of Carbon Nanostructures, Moscow 108840, RussiaTechnological Institute for Superhard and Novel Carbon Materials, Department of Carbon Nanostructures, Moscow 108840, RussiaTechnological Institute for Superhard and Novel Carbon Materials, Department of Carbon Nanostructures, Moscow 108840, RussiaOOO INFRA, Moscow 108840, RussiaTechnological Institute for Superhard and Novel Carbon Materials, Department of Carbon Nanostructures, Moscow 108840, RussiaThe deposition of nanostructured carbon particles on the surface of a catalyst (carburization) is routinely considered an inalienable and undesirable secondary process in Fischer–Tropsch synthesis. However, very little is known about the actual role of the nanocarbon particles and how they influence catalysis. This paper reports research on the influence of carbon deposition on the performance of a cobalt-based Fischer–Tropsch-synthesized catalyst in an industrial-scale fixed-bed reactor (length—6000 mm, inner diameter—16.5 mm). The comparison of the structure and catalytic performance of a pelletized cobalt catalyst with the same catalyst, which was preliminary carburized, is presented. Pellet pore structure, catalyst surface, cobalt cluster morphology and the main catalytic properties (CO conversion, C<sub>5+</sub> hydrocarbon productivity and selectivity to C<sub>5+</sub> hydrocarbons and CH<sub>4</sub> formation) were investigated. It is shown that the primary pre-carburization effect is a result of the physical blockage of the catalyst pore structure not followed by drastic changes in the cobalt cluster’s structure.https://www.mdpi.com/2073-4344/13/8/1188Fischer–Tropsch synthesiscobalt catalystpelletized catalystexfoliated graphitefixed bedindustrial-scale reactor
spellingShingle Vladimir Mordkovich
Kirill Gryaznov
Lilia Sineva
Ekaterina Asalieva
Andrei Gorshkov
Eduard Mitberg
Influence of Pre-Carburization on Performance of Industrial Cobalt-Based Pelletized Fischer–Tropsch Catalyst
Catalysts
Fischer–Tropsch synthesis
cobalt catalyst
pelletized catalyst
exfoliated graphite
fixed bed
industrial-scale reactor
title Influence of Pre-Carburization on Performance of Industrial Cobalt-Based Pelletized Fischer–Tropsch Catalyst
title_full Influence of Pre-Carburization on Performance of Industrial Cobalt-Based Pelletized Fischer–Tropsch Catalyst
title_fullStr Influence of Pre-Carburization on Performance of Industrial Cobalt-Based Pelletized Fischer–Tropsch Catalyst
title_full_unstemmed Influence of Pre-Carburization on Performance of Industrial Cobalt-Based Pelletized Fischer–Tropsch Catalyst
title_short Influence of Pre-Carburization on Performance of Industrial Cobalt-Based Pelletized Fischer–Tropsch Catalyst
title_sort influence of pre carburization on performance of industrial cobalt based pelletized fischer tropsch catalyst
topic Fischer–Tropsch synthesis
cobalt catalyst
pelletized catalyst
exfoliated graphite
fixed bed
industrial-scale reactor
url https://www.mdpi.com/2073-4344/13/8/1188
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