Redispersible Polymer Powders with High Bio‐Based Content from Core–Shell Nanoparticles

Abstract Redispersible polymer powders (RDPPs), i.e., additives obtained from core–shell nanoparticles and commercialized in the form of a dry powder, find intensive application in the concrete industry. However, they are mainly produced from fossil resources. Therefore, the development of bio‐based...

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Main Authors: Arianna Zanoni, Cora Casiraghi, Riccardo Po, Paolo Biagini, Mattia Sponchioni, Davide Moscatelli
Format: Article
Language:English
Published: Wiley-VCH 2023-01-01
Series:Macromolecular Materials and Engineering
Subjects:
Online Access:https://doi.org/10.1002/mame.202200443
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author Arianna Zanoni
Cora Casiraghi
Riccardo Po
Paolo Biagini
Mattia Sponchioni
Davide Moscatelli
author_facet Arianna Zanoni
Cora Casiraghi
Riccardo Po
Paolo Biagini
Mattia Sponchioni
Davide Moscatelli
author_sort Arianna Zanoni
collection DOAJ
description Abstract Redispersible polymer powders (RDPPs), i.e., additives obtained from core–shell nanoparticles and commercialized in the form of a dry powder, find intensive application in the concrete industry. However, they are mainly produced from fossil resources. Therefore, the development of bio‐based RDPPs is important to reduce the carbon footprint of these additives. In this work, two types of core–shell nanoparticles with a high percentage of bio‐based content are synthesized and show to be good candidates as RDPPs. In the first case, up to 75% of bio‐based content is obtained by combining lauryl acrylate, derived from coconut and palm kernel oil, as main core material, with isobornyl methacrylate, coming from pine resin, exploited to create the outer harder shell. In the second case, a degradable macromonomer obtained by the ring opening polymerization of lactide using 2‐hydroxyethyl methacrylate as initiator is used as the core‐forming monomer to obtain degradable RDPPs. In both cases, the particles are synthesized with a two‐step emulsion polymerization process conducted in one pot and then spray‐dried to obtain the RDPPs of interest. The morphology and redispersibility of the powders are characterized. Finally, their use as concrete additives is preliminarily assessed by evaluating their effect on changes in the surface morphologies of concrete specimens.
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spelling doaj.art-93d66e4a7fff4101b48813dfc123f7d22023-08-15T09:10:20ZengWiley-VCHMacromolecular Materials and Engineering1438-74921439-20542023-01-013081n/an/a10.1002/mame.202200443Redispersible Polymer Powders with High Bio‐Based Content from Core–Shell NanoparticlesArianna Zanoni0Cora Casiraghi1Riccardo Po2Paolo Biagini3Mattia Sponchioni4Davide Moscatelli5Department of Chemistry Materials and Chemical Engineering “Giulio Natta” Politecnico di Milano via Mancinelli 7 Milano 20131 ItalyDepartment of Chemistry Materials and Chemical Engineering “Giulio Natta” Politecnico di Milano via Mancinelli 7 Milano 20131 ItalyRenewable, New Energy and Material Science Research Centre Istituto Guido Donegani Eni S.p.A. via Fauser 4 Novara 28100 ItalyRenewable, New Energy and Material Science Research Centre Istituto Guido Donegani Eni S.p.A. via Fauser 4 Novara 28100 ItalyDepartment of Chemistry Materials and Chemical Engineering “Giulio Natta” Politecnico di Milano via Mancinelli 7 Milano 20131 ItalyDepartment of Chemistry Materials and Chemical Engineering “Giulio Natta” Politecnico di Milano via Mancinelli 7 Milano 20131 ItalyAbstract Redispersible polymer powders (RDPPs), i.e., additives obtained from core–shell nanoparticles and commercialized in the form of a dry powder, find intensive application in the concrete industry. However, they are mainly produced from fossil resources. Therefore, the development of bio‐based RDPPs is important to reduce the carbon footprint of these additives. In this work, two types of core–shell nanoparticles with a high percentage of bio‐based content are synthesized and show to be good candidates as RDPPs. In the first case, up to 75% of bio‐based content is obtained by combining lauryl acrylate, derived from coconut and palm kernel oil, as main core material, with isobornyl methacrylate, coming from pine resin, exploited to create the outer harder shell. In the second case, a degradable macromonomer obtained by the ring opening polymerization of lactide using 2‐hydroxyethyl methacrylate as initiator is used as the core‐forming monomer to obtain degradable RDPPs. In both cases, the particles are synthesized with a two‐step emulsion polymerization process conducted in one pot and then spray‐dried to obtain the RDPPs of interest. The morphology and redispersibility of the powders are characterized. Finally, their use as concrete additives is preliminarily assessed by evaluating their effect on changes in the surface morphologies of concrete specimens.https://doi.org/10.1002/mame.202200443bio‐based polymerscore–shell nanoparticlesemulsion polymerizationredispersible polymer powdersspray‐drier
spellingShingle Arianna Zanoni
Cora Casiraghi
Riccardo Po
Paolo Biagini
Mattia Sponchioni
Davide Moscatelli
Redispersible Polymer Powders with High Bio‐Based Content from Core–Shell Nanoparticles
Macromolecular Materials and Engineering
bio‐based polymers
core–shell nanoparticles
emulsion polymerization
redispersible polymer powders
spray‐drier
title Redispersible Polymer Powders with High Bio‐Based Content from Core–Shell Nanoparticles
title_full Redispersible Polymer Powders with High Bio‐Based Content from Core–Shell Nanoparticles
title_fullStr Redispersible Polymer Powders with High Bio‐Based Content from Core–Shell Nanoparticles
title_full_unstemmed Redispersible Polymer Powders with High Bio‐Based Content from Core–Shell Nanoparticles
title_short Redispersible Polymer Powders with High Bio‐Based Content from Core–Shell Nanoparticles
title_sort redispersible polymer powders with high bio based content from core shell nanoparticles
topic bio‐based polymers
core–shell nanoparticles
emulsion polymerization
redispersible polymer powders
spray‐drier
url https://doi.org/10.1002/mame.202200443
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AT paolobiagini redispersiblepolymerpowderswithhighbiobasedcontentfromcoreshellnanoparticles
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