Synthesis of the ZnO-Ni0.5Zn0.5Fe2O4-Fe2O3 magnetic catalyst in pilot-scale by combustion reaction and its application on the biodiesel production process from oil residual

A magnetic catalyst with composition ZnO-Ni0.5Zn0.5Fe2O4-Fe2O3 was synthesized by a combustion reaction on a pilot-scale and applied in the conversion of residual oil into biodiesel by simultaneous transesterification and esterification reactions (TES). For that, statistical analysis of the factors...

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Main Authors: A.L. da Silva, A.F.F. Farias, J.R.M. Pontes, A.M. Rodrigues, A.C.F. de M. Costa
Format: Article
Language:English
Published: Elsevier 2020-11-01
Series:Arabian Journal of Chemistry
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S1878535220303270
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author A.L. da Silva
A.F.F. Farias
J.R.M. Pontes
A.M. Rodrigues
A.C.F. de M. Costa
author_facet A.L. da Silva
A.F.F. Farias
J.R.M. Pontes
A.M. Rodrigues
A.C.F. de M. Costa
author_sort A.L. da Silva
collection DOAJ
description A magnetic catalyst with composition ZnO-Ni0.5Zn0.5Fe2O4-Fe2O3 was synthesized by a combustion reaction on a pilot-scale and applied in the conversion of residual oil into biodiesel by simultaneous transesterification and esterification reactions (TES). For that, statistical analysis of the factors that influence the process (catalyst concentration, alcoholic route, and temperature) was evaluated by 23 factorial experimental design. The ZnO-Ni0.5Zn0.5Fe2O4-Fe2O3 magnetic catalyst was characterized in terms of the structure, morphology, magnetic, TPD-NH3 acidity analysis and catalytic properties. The results indicate the formation of a catalyst with a surface area of 52.9 m2g−1, and density of the sample was 4.8 g/cm3 which is consisted of a mixture of the phases containing 55.87% Fe2O3, 36.96% Ni0.5Zn0.5Fe2O4, and 7.16% ZnO. The magnetic characterization indicated that the synthesized catalyst is ferromagnetic with magnetization 6.12 emu/g and coercive field of 5.3 G. In the TES reactions, the residual oil was active showing conversion to 96.16% ethyl esters and with a long useful life maintaining sustained activity after two consecutive reuse cycles with the conversion of 95.27%, 93.07% and 76.93%, respectively. The experimental design was significant and presented a 95% reliability level. The statistical analysis identified (+1) and (−1) as higher and lower level variables, respectively. The amount of catalyst used was equal to 5%, at 200 °C in methyl alcohol (alcoholic route). In summary, a new catalyst composed of a mixture of magnetically active phases was developed and successfully applied in biodiesel’s synthesis from residual oil. Undoubtedly these results have a positive and significant impact on the environment and to society as a whole.
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spelling doaj.art-942c279d35b44f0b951c440c33fac6c02022-12-21T22:44:09ZengElsevierArabian Journal of Chemistry1878-53522020-11-01131176657679Synthesis of the ZnO-Ni0.5Zn0.5Fe2O4-Fe2O3 magnetic catalyst in pilot-scale by combustion reaction and its application on the biodiesel production process from oil residualA.L. da Silva0A.F.F. Farias1J.R.M. Pontes2A.M. Rodrigues3A.C.F. de M. Costa4Synthesis of Ceramic Materials Laboratory (LabSMaC), Postgraduate Program in Materials Science and Engineering (PPG-CEMat), Academic Unit of Materials Engineering, Federal University of Campina Grande, Av. Aprígio Veloso – 882, Bodocongó 58429-900, Campina Grande, PB, Brazil; Corresponding author.Synthesis of Ceramic Materials Laboratory (LabSMaC), Postgraduate Program in Materials Science and Engineering (PPG-CEMat), Academic Unit of Materials Engineering, Federal University of Campina Grande, Av. Aprígio Veloso – 882, Bodocongó 58429-900, Campina Grande, PB, BrazilSynthesis of Ceramic Materials Laboratory (LabSMaC), Postgraduate Program in Materials Science and Engineering (PPG-CEMat), Academic Unit of Materials Engineering, Federal University of Campina Grande, Av. Aprígio Veloso – 882, Bodocongó 58429-900, Campina Grande, PB, BrazilAcademic Unit of Materials Engineering, Science and Technology Center, Federal University of Campina Grande, Av. Aprígio Veloso – 882, Bodocongó 58429 - 900, Campina Grande, PB, BrazilSynthesis of Ceramic Materials Laboratory (LabSMaC), Postgraduate Program in Materials Science and Engineering (PPG-CEMat), Academic Unit of Materials Engineering, Federal University of Campina Grande, Av. Aprígio Veloso – 882, Bodocongó 58429-900, Campina Grande, PB, Brazil; Academic Unit of Materials Engineering, Science and Technology Center, Federal University of Campina Grande, Av. Aprígio Veloso – 882, Bodocongó 58429 - 900, Campina Grande, PB, BrazilA magnetic catalyst with composition ZnO-Ni0.5Zn0.5Fe2O4-Fe2O3 was synthesized by a combustion reaction on a pilot-scale and applied in the conversion of residual oil into biodiesel by simultaneous transesterification and esterification reactions (TES). For that, statistical analysis of the factors that influence the process (catalyst concentration, alcoholic route, and temperature) was evaluated by 23 factorial experimental design. The ZnO-Ni0.5Zn0.5Fe2O4-Fe2O3 magnetic catalyst was characterized in terms of the structure, morphology, magnetic, TPD-NH3 acidity analysis and catalytic properties. The results indicate the formation of a catalyst with a surface area of 52.9 m2g−1, and density of the sample was 4.8 g/cm3 which is consisted of a mixture of the phases containing 55.87% Fe2O3, 36.96% Ni0.5Zn0.5Fe2O4, and 7.16% ZnO. The magnetic characterization indicated that the synthesized catalyst is ferromagnetic with magnetization 6.12 emu/g and coercive field of 5.3 G. In the TES reactions, the residual oil was active showing conversion to 96.16% ethyl esters and with a long useful life maintaining sustained activity after two consecutive reuse cycles with the conversion of 95.27%, 93.07% and 76.93%, respectively. The experimental design was significant and presented a 95% reliability level. The statistical analysis identified (+1) and (−1) as higher and lower level variables, respectively. The amount of catalyst used was equal to 5%, at 200 °C in methyl alcohol (alcoholic route). In summary, a new catalyst composed of a mixture of magnetically active phases was developed and successfully applied in biodiesel’s synthesis from residual oil. Undoubtedly these results have a positive and significant impact on the environment and to society as a whole.http://www.sciencedirect.com/science/article/pii/S1878535220303270Transesterification and esterification simultaneouslyFerriteHeterogenous catalysisReuse
spellingShingle A.L. da Silva
A.F.F. Farias
J.R.M. Pontes
A.M. Rodrigues
A.C.F. de M. Costa
Synthesis of the ZnO-Ni0.5Zn0.5Fe2O4-Fe2O3 magnetic catalyst in pilot-scale by combustion reaction and its application on the biodiesel production process from oil residual
Arabian Journal of Chemistry
Transesterification and esterification simultaneously
Ferrite
Heterogenous catalysis
Reuse
title Synthesis of the ZnO-Ni0.5Zn0.5Fe2O4-Fe2O3 magnetic catalyst in pilot-scale by combustion reaction and its application on the biodiesel production process from oil residual
title_full Synthesis of the ZnO-Ni0.5Zn0.5Fe2O4-Fe2O3 magnetic catalyst in pilot-scale by combustion reaction and its application on the biodiesel production process from oil residual
title_fullStr Synthesis of the ZnO-Ni0.5Zn0.5Fe2O4-Fe2O3 magnetic catalyst in pilot-scale by combustion reaction and its application on the biodiesel production process from oil residual
title_full_unstemmed Synthesis of the ZnO-Ni0.5Zn0.5Fe2O4-Fe2O3 magnetic catalyst in pilot-scale by combustion reaction and its application on the biodiesel production process from oil residual
title_short Synthesis of the ZnO-Ni0.5Zn0.5Fe2O4-Fe2O3 magnetic catalyst in pilot-scale by combustion reaction and its application on the biodiesel production process from oil residual
title_sort synthesis of the zno ni0 5zn0 5fe2o4 fe2o3 magnetic catalyst in pilot scale by combustion reaction and its application on the biodiesel production process from oil residual
topic Transesterification and esterification simultaneously
Ferrite
Heterogenous catalysis
Reuse
url http://www.sciencedirect.com/science/article/pii/S1878535220303270
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