Investigating the Fretting Failure of Axial Thrust Steel Bearings in the Presence of Anti-Fretting Lubricating Paste

This paper investigated the fretting failure of axial thrust steel bearings as per ASTM 4170 in the presence of anti-fretting pastes used in process industries. The pastes were differentiated based on the content of additives in them. The results indicated that the paste containing the additive pack...

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Main Authors: Shubrajit Bhaumik, Boddu Anurag Krishna, Byreddy Lakshmi Manohar Reddy, Gurram Hareesh, Kamlendra Vikram, Viorel Paleu, Shail Mavani
Format: Article
Language:English
Published: MDPI AG 2023-12-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/13/12/2023
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author Shubrajit Bhaumik
Boddu Anurag Krishna
Byreddy Lakshmi Manohar Reddy
Gurram Hareesh
Kamlendra Vikram
Viorel Paleu
Shail Mavani
author_facet Shubrajit Bhaumik
Boddu Anurag Krishna
Byreddy Lakshmi Manohar Reddy
Gurram Hareesh
Kamlendra Vikram
Viorel Paleu
Shail Mavani
author_sort Shubrajit Bhaumik
collection DOAJ
description This paper investigated the fretting failure of axial thrust steel bearings as per ASTM 4170 in the presence of anti-fretting pastes used in process industries. The pastes were differentiated based on the content of additives in them. The results indicated that the paste containing the additive package of copper, molybdenum disulfide, and graphite exhibited excellent anti-fretting properties (75–80% less bearing race mass loss) as compared with other lubricating pastes that contained only graphite/molybdenum disulfide and nickel as primary additives. There was less surface damage to the bearing races in the lubricating paste containing copper, graphite, and molybdenum disulfide. The machine vision images of the false brinelling indicated that the average area of false brinelling on the bearing races with the paste containing copper, molybdenum disulfide, and graphite was 2.537 ± 0.623 mm<sup>2</sup>, while that of the other pastes containing graphite/molybdenum disulfide and nickel as primary additives were 4.504 ± 0.566 mm<sup>2</sup> and 4.914 ± 0.621 mm<sup>2</sup>, respectively, indicating 50% less false brinelling area in the paste containing copper, molybdenum disulfide, and graphite as compared with the paste containing graphite/molybdenum disulfide and nickel. An asymmetric wear pattern was also observed in the thrust bearings used during the tribo test. Surface characterizations indicated the formation of wear debris, plastic deformations, and surface cracks during the tribo tests. The physico-chemical properties of the lubricating pastes such as the viscosity and work penetration properties played an important role in controlling the failure of the bearings due to fretting.
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spelling doaj.art-9468a7d9994d470ead4724e294c024a12023-12-22T14:24:52ZengMDPI AGMetals2075-47012023-12-011312202310.3390/met13122023Investigating the Fretting Failure of Axial Thrust Steel Bearings in the Presence of Anti-Fretting Lubricating PasteShubrajit Bhaumik0Boddu Anurag Krishna1Byreddy Lakshmi Manohar Reddy2Gurram Hareesh3Kamlendra Vikram4Viorel Paleu5Shail Mavani6Tribology and Interactive Surfaces Research Laboratory, Department of Mechanical Engineering, Amrita School of Engineering, Amrita Vishwa Vidyapeetham, Chennai 601103, IndiaTribology and Interactive Surfaces Research Laboratory, Department of Mechanical Engineering, Amrita School of Engineering, Amrita Vishwa Vidyapeetham, Chennai 601103, IndiaTribology and Interactive Surfaces Research Laboratory, Department of Mechanical Engineering, Amrita School of Engineering, Amrita Vishwa Vidyapeetham, Chennai 601103, IndiaTribology and Interactive Surfaces Research Laboratory, Department of Mechanical Engineering, Amrita School of Engineering, Amrita Vishwa Vidyapeetham, Chennai 601103, IndiaFunctional and Biomaterials Engineering Laboratory, Department of Mechanical Engineering, College of Engineering and Technology, SRM Institute of Science and Technology, Kattankulathur, Chennai 603203, IndiaMechanical Engineering, Mechatronics and Robotics Department (I.M.M.R), “Gheorghe Asachi” Technical University of Iași, 43 Prof. Dimitrie Mangeron Bulevard, 700050 Iași, RomaniaMosil Lubricants Private Limited, Mumbai 400710, IndiaThis paper investigated the fretting failure of axial thrust steel bearings as per ASTM 4170 in the presence of anti-fretting pastes used in process industries. The pastes were differentiated based on the content of additives in them. The results indicated that the paste containing the additive package of copper, molybdenum disulfide, and graphite exhibited excellent anti-fretting properties (75–80% less bearing race mass loss) as compared with other lubricating pastes that contained only graphite/molybdenum disulfide and nickel as primary additives. There was less surface damage to the bearing races in the lubricating paste containing copper, graphite, and molybdenum disulfide. The machine vision images of the false brinelling indicated that the average area of false brinelling on the bearing races with the paste containing copper, molybdenum disulfide, and graphite was 2.537 ± 0.623 mm<sup>2</sup>, while that of the other pastes containing graphite/molybdenum disulfide and nickel as primary additives were 4.504 ± 0.566 mm<sup>2</sup> and 4.914 ± 0.621 mm<sup>2</sup>, respectively, indicating 50% less false brinelling area in the paste containing copper, molybdenum disulfide, and graphite as compared with the paste containing graphite/molybdenum disulfide and nickel. An asymmetric wear pattern was also observed in the thrust bearings used during the tribo test. Surface characterizations indicated the formation of wear debris, plastic deformations, and surface cracks during the tribo tests. The physico-chemical properties of the lubricating pastes such as the viscosity and work penetration properties played an important role in controlling the failure of the bearings due to fretting.https://www.mdpi.com/2075-4701/13/12/2023fretting wearaxial thrust bearinglubricating pastefalse brinelling
spellingShingle Shubrajit Bhaumik
Boddu Anurag Krishna
Byreddy Lakshmi Manohar Reddy
Gurram Hareesh
Kamlendra Vikram
Viorel Paleu
Shail Mavani
Investigating the Fretting Failure of Axial Thrust Steel Bearings in the Presence of Anti-Fretting Lubricating Paste
Metals
fretting wear
axial thrust bearing
lubricating paste
false brinelling
title Investigating the Fretting Failure of Axial Thrust Steel Bearings in the Presence of Anti-Fretting Lubricating Paste
title_full Investigating the Fretting Failure of Axial Thrust Steel Bearings in the Presence of Anti-Fretting Lubricating Paste
title_fullStr Investigating the Fretting Failure of Axial Thrust Steel Bearings in the Presence of Anti-Fretting Lubricating Paste
title_full_unstemmed Investigating the Fretting Failure of Axial Thrust Steel Bearings in the Presence of Anti-Fretting Lubricating Paste
title_short Investigating the Fretting Failure of Axial Thrust Steel Bearings in the Presence of Anti-Fretting Lubricating Paste
title_sort investigating the fretting failure of axial thrust steel bearings in the presence of anti fretting lubricating paste
topic fretting wear
axial thrust bearing
lubricating paste
false brinelling
url https://www.mdpi.com/2075-4701/13/12/2023
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