Processing Analysis of Nanoparticle Filled PTFE: Restrictions and Limitations of High Temperature Production

In this research work, unfilled and monofilled polytetrafluoroethylene (PTFE) were investigated. The applied fillers were graphene, alumina (Al<sub>2</sub>O<sub>3</sub>), boehmite alumina (BA80) and hydrotalcite (MG70). Graphene and Al<sub>2</sub>O<sub>3<...

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Main Authors: Levente Ferenc Tóth, Patrick De Baets, Gábor Szebényi
Format: Article
Language:English
Published: MDPI AG 2020-09-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/12/9/2044
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author Levente Ferenc Tóth
Patrick De Baets
Gábor Szebényi
author_facet Levente Ferenc Tóth
Patrick De Baets
Gábor Szebényi
author_sort Levente Ferenc Tóth
collection DOAJ
description In this research work, unfilled and monofilled polytetrafluoroethylene (PTFE) were investigated. The applied fillers were graphene, alumina (Al<sub>2</sub>O<sub>3</sub>), boehmite alumina (BA80) and hydrotalcite (MG70). Graphene and Al<sub>2</sub>O<sub>3</sub> are already known in the literature as potential fillers of PTFE, while BA80 and MG70 are novel fillers in PTFE. Materials were produced by room temperature pressing—free sintering method with a maximum sintering temperature of 370 °C. The mass loss and decomposition analyses were carried out by thermogravimetric analysis (TGA) in two different ways. The first was a sensitivity analysis to gain a better view into the sintering process at 370 °C maximal temperature. The second was a heating from 50 °C up to 1000 °C for a full-scale decomposition analysis. BA80 is a suitable filler for PTFE, as most of its functional groups still existed after the sintering process. Both PTFE and Al<sub>2</sub>O<sub>3</sub> had high thermal stability. However, when Al<sub>2</sub>O<sub>3</sub> was incorporated in PTFE, a remarkable mass loss was observed during the sintering process, which indicated that the decomposition of PTFE was catalysed by the Al<sub>2</sub>O<sub>3</sub> filler. The observed mass loss of the Al<sub>2</sub>O<sub>3</sub>-filled PTFE was increased, as the Al<sub>2</sub>O<sub>3</sub> content or the applied dwelling time at a 370 °C sintering temperature increased.
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spelling doaj.art-947c0af81e264b3a91ed1da9613a58002023-11-20T12:56:56ZengMDPI AGPolymers2073-43602020-09-01129204410.3390/polym12092044Processing Analysis of Nanoparticle Filled PTFE: Restrictions and Limitations of High Temperature ProductionLevente Ferenc Tóth0Patrick De Baets1Gábor Szebényi2Soete Laboratory, Department of Electromechanical, Systems and Metal Engineering, Ghent University, Technologiepark Zwijnaarde 46, B-9052 Zwijnaarde, BelgiumSoete Laboratory, Department of Electromechanical, Systems and Metal Engineering, Ghent University, Technologiepark Zwijnaarde 46, B-9052 Zwijnaarde, BelgiumDepartment of Polymer Engineering, Faculty of Mechanical Engineering, Budapest University of Technology and Economics, Műegyetem rkp. 3, H-1111 Budapest, HungaryIn this research work, unfilled and monofilled polytetrafluoroethylene (PTFE) were investigated. The applied fillers were graphene, alumina (Al<sub>2</sub>O<sub>3</sub>), boehmite alumina (BA80) and hydrotalcite (MG70). Graphene and Al<sub>2</sub>O<sub>3</sub> are already known in the literature as potential fillers of PTFE, while BA80 and MG70 are novel fillers in PTFE. Materials were produced by room temperature pressing—free sintering method with a maximum sintering temperature of 370 °C. The mass loss and decomposition analyses were carried out by thermogravimetric analysis (TGA) in two different ways. The first was a sensitivity analysis to gain a better view into the sintering process at 370 °C maximal temperature. The second was a heating from 50 °C up to 1000 °C for a full-scale decomposition analysis. BA80 is a suitable filler for PTFE, as most of its functional groups still existed after the sintering process. Both PTFE and Al<sub>2</sub>O<sub>3</sub> had high thermal stability. However, when Al<sub>2</sub>O<sub>3</sub> was incorporated in PTFE, a remarkable mass loss was observed during the sintering process, which indicated that the decomposition of PTFE was catalysed by the Al<sub>2</sub>O<sub>3</sub> filler. The observed mass loss of the Al<sub>2</sub>O<sub>3</sub>-filled PTFE was increased, as the Al<sub>2</sub>O<sub>3</sub> content or the applied dwelling time at a 370 °C sintering temperature increased.https://www.mdpi.com/2073-4360/12/9/2044nanoparticle-filled PTFEthermal stabilityfree sinteringprocessing analysis
spellingShingle Levente Ferenc Tóth
Patrick De Baets
Gábor Szebényi
Processing Analysis of Nanoparticle Filled PTFE: Restrictions and Limitations of High Temperature Production
Polymers
nanoparticle-filled PTFE
thermal stability
free sintering
processing analysis
title Processing Analysis of Nanoparticle Filled PTFE: Restrictions and Limitations of High Temperature Production
title_full Processing Analysis of Nanoparticle Filled PTFE: Restrictions and Limitations of High Temperature Production
title_fullStr Processing Analysis of Nanoparticle Filled PTFE: Restrictions and Limitations of High Temperature Production
title_full_unstemmed Processing Analysis of Nanoparticle Filled PTFE: Restrictions and Limitations of High Temperature Production
title_short Processing Analysis of Nanoparticle Filled PTFE: Restrictions and Limitations of High Temperature Production
title_sort processing analysis of nanoparticle filled ptfe restrictions and limitations of high temperature production
topic nanoparticle-filled PTFE
thermal stability
free sintering
processing analysis
url https://www.mdpi.com/2073-4360/12/9/2044
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