Blasting Fragmentation Study Using 3D Image Analysis of a Hard Rock Mine

Rock blasting with explosives is the first stage of rock fragmentation and plays a key role in the results of the mining chain. Fragmentation optimization is achieved by considering the energy efficiency of the explosive, the optimal distribution of explosive energy in the rocky mass, and the progra...

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Main Authors: Janine Figueiredo, Vidal Torres, Rodolfo Cruz, Douglas Moreira
Format: Article
Language:English
Published: MDPI AG 2023-06-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/13/12/7090
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author Janine Figueiredo
Vidal Torres
Rodolfo Cruz
Douglas Moreira
author_facet Janine Figueiredo
Vidal Torres
Rodolfo Cruz
Douglas Moreira
author_sort Janine Figueiredo
collection DOAJ
description Rock blasting with explosives is the first stage of rock fragmentation and plays a key role in the results of the mining chain. Fragmentation optimization is achieved by considering the energy efficiency of the explosive, the optimal distribution of explosive energy in the rocky mass, and the programmed and controlled release of explosive energy during blasting. The quality of fragmentation is usually performed using tools that estimate the sizes of fragments via the analysis of two- or three-dimensional images. This article presents a study of the rock fragmentation optimization of very compact itabirites, based on four blasting tests, performed in a different way from the conventional blasting design. The fragmentation analysis was performed using the <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><msup><mrow><mi mathvariant="normal">P</mi><mi mathvariant="normal">o</mi><mi mathvariant="normal">r</mi><mi mathvariant="normal">t</mi><mi mathvariant="normal">a</mi><mi mathvariant="normal">M</mi><mi mathvariant="normal">e</mi><mi mathvariant="normal">t</mi><mi mathvariant="normal">r</mi><mi mathvariant="normal">i</mi><mi mathvariant="normal">c</mi><mi mathvariant="normal">s</mi></mrow><mrow><mi mathvariant="normal">T</mi><mi mathvariant="normal">M</mi></mrow></msup></mrow></semantics></math></inline-formula> tool, and compared with the Kuznetsov and Rosin–Rammler particle size distribution model, to compare the reliability of this tool. Finally, the mine productivity after blasting was estimated from the particle size distribution obtained in the tests. The model presented idealistic results considering the technical parameters used in the equations. However, the <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><msup><mrow><mi mathvariant="normal">P</mi><mi mathvariant="normal">o</mi><mi mathvariant="normal">r</mi><mi mathvariant="normal">t</mi><mi mathvariant="normal">a</mi><mi mathvariant="normal">M</mi><mi mathvariant="normal">e</mi><mi mathvariant="normal">t</mi><mi mathvariant="normal">r</mi><mi mathvariant="normal">i</mi><mi mathvariant="normal">c</mi><mi mathvariant="normal">s</mi></mrow><mrow><mi mathvariant="normal">T</mi><mi mathvariant="normal">M</mi></mrow></msup></mrow></semantics></math></inline-formula> tool suggests good performance for the preliminary evaluation of blast design.
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spelling doaj.art-949ed60937734ed088ebf97644aa541e2023-11-18T09:08:50ZengMDPI AGApplied Sciences2076-34172023-06-011312709010.3390/app13127090Blasting Fragmentation Study Using 3D Image Analysis of a Hard Rock MineJanine Figueiredo0Vidal Torres1Rodolfo Cruz2Douglas Moreira3Vale S. A., Porto de Tubarão, Vitória 29090-900, ES, BrazilInstituto Tecnológico Vale, Ouro Preto 35400-000, MG, BrazilVale S. A., Serra do Esmeril, Itabira 35900-900, MG, BrazilInstituto Tecnológico Vale, Ouro Preto 35400-000, MG, BrazilRock blasting with explosives is the first stage of rock fragmentation and plays a key role in the results of the mining chain. Fragmentation optimization is achieved by considering the energy efficiency of the explosive, the optimal distribution of explosive energy in the rocky mass, and the programmed and controlled release of explosive energy during blasting. The quality of fragmentation is usually performed using tools that estimate the sizes of fragments via the analysis of two- or three-dimensional images. This article presents a study of the rock fragmentation optimization of very compact itabirites, based on four blasting tests, performed in a different way from the conventional blasting design. The fragmentation analysis was performed using the <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><msup><mrow><mi mathvariant="normal">P</mi><mi mathvariant="normal">o</mi><mi mathvariant="normal">r</mi><mi mathvariant="normal">t</mi><mi mathvariant="normal">a</mi><mi mathvariant="normal">M</mi><mi mathvariant="normal">e</mi><mi mathvariant="normal">t</mi><mi mathvariant="normal">r</mi><mi mathvariant="normal">i</mi><mi mathvariant="normal">c</mi><mi mathvariant="normal">s</mi></mrow><mrow><mi mathvariant="normal">T</mi><mi mathvariant="normal">M</mi></mrow></msup></mrow></semantics></math></inline-formula> tool, and compared with the Kuznetsov and Rosin–Rammler particle size distribution model, to compare the reliability of this tool. Finally, the mine productivity after blasting was estimated from the particle size distribution obtained in the tests. The model presented idealistic results considering the technical parameters used in the equations. However, the <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><msup><mrow><mi mathvariant="normal">P</mi><mi mathvariant="normal">o</mi><mi mathvariant="normal">r</mi><mi mathvariant="normal">t</mi><mi mathvariant="normal">a</mi><mi mathvariant="normal">M</mi><mi mathvariant="normal">e</mi><mi mathvariant="normal">t</mi><mi mathvariant="normal">r</mi><mi mathvariant="normal">i</mi><mi mathvariant="normal">c</mi><mi mathvariant="normal">s</mi></mrow><mrow><mi mathvariant="normal">T</mi><mi mathvariant="normal">M</mi></mrow></msup></mrow></semantics></math></inline-formula> tool suggests good performance for the preliminary evaluation of blast design.https://www.mdpi.com/2076-3417/13/12/709080% passing sizeblasting designvery compact itabiritemining productivity
spellingShingle Janine Figueiredo
Vidal Torres
Rodolfo Cruz
Douglas Moreira
Blasting Fragmentation Study Using 3D Image Analysis of a Hard Rock Mine
Applied Sciences
80% passing size
blasting design
very compact itabirite
mining productivity
title Blasting Fragmentation Study Using 3D Image Analysis of a Hard Rock Mine
title_full Blasting Fragmentation Study Using 3D Image Analysis of a Hard Rock Mine
title_fullStr Blasting Fragmentation Study Using 3D Image Analysis of a Hard Rock Mine
title_full_unstemmed Blasting Fragmentation Study Using 3D Image Analysis of a Hard Rock Mine
title_short Blasting Fragmentation Study Using 3D Image Analysis of a Hard Rock Mine
title_sort blasting fragmentation study using 3d image analysis of a hard rock mine
topic 80% passing size
blasting design
very compact itabirite
mining productivity
url https://www.mdpi.com/2076-3417/13/12/7090
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AT douglasmoreira blastingfragmentationstudyusing3dimageanalysisofahardrockmine