Tool diameter optimization in S-shaped test piece machining

S-shaped test piece is used to assess the performance of five-axis numerical control machine tools. Compared to traditional test method and test pieces, it performs better and was agreed to be included in the draft international standard at the 79th ISO/TC39SC2 meeting. However, the lack of theoreti...

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Main Authors: Fu Meng, Guan Liwen, Wang Liping, Mo Jiao, Zhao Xiao
Format: Article
Language:English
Published: SAGE Publishing 2021-01-01
Series:Advances in Mechanical Engineering
Online Access:https://doi.org/10.1177/1687814020988414
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author Fu Meng
Guan Liwen
Wang Liping
Mo Jiao
Zhao Xiao
author_facet Fu Meng
Guan Liwen
Wang Liping
Mo Jiao
Zhao Xiao
author_sort Fu Meng
collection DOAJ
description S-shaped test piece is used to assess the performance of five-axis numerical control machine tools. Compared to traditional test method and test pieces, it performs better and was agreed to be included in the draft international standard at the 79th ISO/TC39SC2 meeting. However, the lack of theoretical research is the barrier to apply for standard and to be widely used. Therefore, this paper aims to study one of the theoretical research that how to choose the suitable tool diameter. We proposed a new research method based on software AdvantEdge, Vector Method for error calculation, Microelement Model of cutting force and deformation model of cantilever beam. The simulation results show that the 20 ≤ diameter < 30 is the proper choices and the 20 is the best choice, which is consistent with the empirical consequence. This method not only provides the theoretical support for the S-shaped test piece, but also can be applied to other parts with complex curved surfaces.
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spelling doaj.art-94fff2e2270d4f159eaba8c5de0df4e32022-12-21T17:13:27ZengSAGE PublishingAdvances in Mechanical Engineering1687-81402021-01-011310.1177/1687814020988414Tool diameter optimization in S-shaped test piece machiningFu Meng0Guan Liwen1Wang Liping2Mo Jiao3Zhao Xiao4Department of Mechanical Engineering, Institute of Manufacturing Engineering, Tsinghua University, Beijing, PR ChinaDepartment of Mechanical Engineering, Institute of Manufacturing Engineering, Tsinghua University, Beijing, PR ChinaDepartment of Mechanical Engineering, Institute of Manufacturing Engineering, Tsinghua University, Beijing, PR ChinaDepartment of Mechanical Engineering, Institute of Manufacturing Engineering, Tsinghua University, Beijing, PR ChinaDepartment of Mechatronic Engineering, Institute of Manufacturing Engineering, University of Electronic Science and Technology, Chengdu, PR ChinaS-shaped test piece is used to assess the performance of five-axis numerical control machine tools. Compared to traditional test method and test pieces, it performs better and was agreed to be included in the draft international standard at the 79th ISO/TC39SC2 meeting. However, the lack of theoretical research is the barrier to apply for standard and to be widely used. Therefore, this paper aims to study one of the theoretical research that how to choose the suitable tool diameter. We proposed a new research method based on software AdvantEdge, Vector Method for error calculation, Microelement Model of cutting force and deformation model of cantilever beam. The simulation results show that the 20 ≤ diameter < 30 is the proper choices and the 20 is the best choice, which is consistent with the empirical consequence. This method not only provides the theoretical support for the S-shaped test piece, but also can be applied to other parts with complex curved surfaces.https://doi.org/10.1177/1687814020988414
spellingShingle Fu Meng
Guan Liwen
Wang Liping
Mo Jiao
Zhao Xiao
Tool diameter optimization in S-shaped test piece machining
Advances in Mechanical Engineering
title Tool diameter optimization in S-shaped test piece machining
title_full Tool diameter optimization in S-shaped test piece machining
title_fullStr Tool diameter optimization in S-shaped test piece machining
title_full_unstemmed Tool diameter optimization in S-shaped test piece machining
title_short Tool diameter optimization in S-shaped test piece machining
title_sort tool diameter optimization in s shaped test piece machining
url https://doi.org/10.1177/1687814020988414
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