A Low-Cost and High-Efficiency Active Cell-Balancing Circuit for the Reuse of EV Batteries

In this paper, a high-efficiency and low-cost active cell-to-cell balancing circuit for the reuse of electric vehicle (EV) batteries is proposed. In the proposed method, a battery string is divided into two legs to transfer the charge from each cell in one leg to that in the other and a bidirectiona...

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Main Authors: Minh-Chau Dinh, Thi-Tinh Le, Minwon Park
Format: Article
Language:English
Published: MDPI AG 2024-02-01
Series:Batteries
Subjects:
Online Access:https://www.mdpi.com/2313-0105/10/2/61
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author Minh-Chau Dinh
Thi-Tinh Le
Minwon Park
author_facet Minh-Chau Dinh
Thi-Tinh Le
Minwon Park
author_sort Minh-Chau Dinh
collection DOAJ
description In this paper, a high-efficiency and low-cost active cell-to-cell balancing circuit for the reuse of electric vehicle (EV) batteries is proposed. In the proposed method, a battery string is divided into two legs to transfer the charge from each cell in one leg to that in the other and a bidirectional CLLC resonant converter is used to transfer energy between the selected cells. Thanks to the proposed structure, the number of bidirectional switches and gate drivers can be reduced by half compared to the conventional direct cell-to-cell topologies, thereby achieving lower cost for the system. The CLLC converter is used to transfer the charge, and it is designed to work at resonant frequencies to achieve zero-voltage zero-current switching (ZVZCS) for all the switches and diodes. Consequently, the system’s efficiency can be enhanced, and hence, the fuel economy of the system can also be improved significantly. To verify the performance of the proposed active cell-balancing system, a prototype is implemented for balancing the three EV battery modules that contain twelve lithium-ion batteries from xEV. The maximum efficiency achieved for the charge transfer is 89.4%, and the balancing efficiency is 96.3%.
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spelling doaj.art-9553b519d17b48b0a2d5c867cf3be07d2024-02-23T15:07:35ZengMDPI AGBatteries2313-01052024-02-011026110.3390/batteries10020061A Low-Cost and High-Efficiency Active Cell-Balancing Circuit for the Reuse of EV BatteriesMinh-Chau Dinh0Thi-Tinh Le1Minwon Park2Institute of Mechatronics, Changwon National University, Changwon 51140, Republic of KoreaDepartment of Electrical Engineering, Changwon National University, Changwon 51140, Republic of KoreaDepartment of Electrical Engineering, Changwon National University, Changwon 51140, Republic of KoreaIn this paper, a high-efficiency and low-cost active cell-to-cell balancing circuit for the reuse of electric vehicle (EV) batteries is proposed. In the proposed method, a battery string is divided into two legs to transfer the charge from each cell in one leg to that in the other and a bidirectional CLLC resonant converter is used to transfer energy between the selected cells. Thanks to the proposed structure, the number of bidirectional switches and gate drivers can be reduced by half compared to the conventional direct cell-to-cell topologies, thereby achieving lower cost for the system. The CLLC converter is used to transfer the charge, and it is designed to work at resonant frequencies to achieve zero-voltage zero-current switching (ZVZCS) for all the switches and diodes. Consequently, the system’s efficiency can be enhanced, and hence, the fuel economy of the system can also be improved significantly. To verify the performance of the proposed active cell-balancing system, a prototype is implemented for balancing the three EV battery modules that contain twelve lithium-ion batteries from xEV. The maximum efficiency achieved for the charge transfer is 89.4%, and the balancing efficiency is 96.3%.https://www.mdpi.com/2313-0105/10/2/61cell balancingreuse of EV batteriesbidirectional CLLC resonant converter
spellingShingle Minh-Chau Dinh
Thi-Tinh Le
Minwon Park
A Low-Cost and High-Efficiency Active Cell-Balancing Circuit for the Reuse of EV Batteries
Batteries
cell balancing
reuse of EV batteries
bidirectional CLLC resonant converter
title A Low-Cost and High-Efficiency Active Cell-Balancing Circuit for the Reuse of EV Batteries
title_full A Low-Cost and High-Efficiency Active Cell-Balancing Circuit for the Reuse of EV Batteries
title_fullStr A Low-Cost and High-Efficiency Active Cell-Balancing Circuit for the Reuse of EV Batteries
title_full_unstemmed A Low-Cost and High-Efficiency Active Cell-Balancing Circuit for the Reuse of EV Batteries
title_short A Low-Cost and High-Efficiency Active Cell-Balancing Circuit for the Reuse of EV Batteries
title_sort low cost and high efficiency active cell balancing circuit for the reuse of ev batteries
topic cell balancing
reuse of EV batteries
bidirectional CLLC resonant converter
url https://www.mdpi.com/2313-0105/10/2/61
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