Evaluating the Amuay Refinery main catalytic cracking unit fractionator

The catalytic cracking unit in Lagoven's Amuay Refinery (Falcón, Venezuela) was started up in May 1991 after a revamping project to increase the unit capacity to 645 t/h (108 KBD). Signs of flooding were noticed in the fractionator, trays, such as sudden increases in pressure drops and variati...

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Main Authors: Ebert Cabrera, Augusto Bitter, Jorge Sánchez
Format: Article
Language:English
Published: Universidad del Zulia 2010-11-01
Series:Revista Técnica de la Facultad de Ingeniería
Subjects:
Online Access:https://www.produccioncientificaluz.org/index.php/tecnica/article/view/5523
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author Ebert Cabrera
Augusto Bitter
Jorge Sánchez
author_facet Ebert Cabrera
Augusto Bitter
Jorge Sánchez
author_sort Ebert Cabrera
collection DOAJ
description The catalytic cracking unit in Lagoven's Amuay Refinery (Falcón, Venezuela) was started up in May 1991 after a revamping project to increase the unit capacity to 645 t/h (108 KBD). Signs of flooding were noticed in the fractionator, trays, such as sudden increases in pressure drops and variations in product flow. On several occasions, feeding had to be reduced to 615 t/h. The fractionator was simulated in order to study the cause of these problems and identify the process and hydraulic limitations that cause such unstabilities when 645 t/h are fed to the fractionator. PRO II, Version 3.3, was used to simulate the fractionator and standard correlations were used for hydraulic evaluation. It was found that the fractionator is hydraulically limited by high vapor loads. As a result, there is no flexibility to accommodate operational peeding changes. Some adjustments of the operation conditions and replacement of some trays with structured packing are recommended to improve fractionator operation.
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spelling doaj.art-95a9e25cc99f423193f1c2deab8047372022-12-22T04:40:33ZengUniversidad del ZuliaRevista Técnica de la Facultad de Ingeniería0254-07702477-93772010-11-01201Evaluating the Amuay Refinery main catalytic cracking unit fractionatorEbert Cabrera0Augusto Bitter1Jorge Sánchez2Refinería de Lagoven-VenezuelaRefinería de Lagoven-VenezuelaUniversidad del Zulia-Venezuela The catalytic cracking unit in Lagoven's Amuay Refinery (Falcón, Venezuela) was started up in May 1991 after a revamping project to increase the unit capacity to 645 t/h (108 KBD). Signs of flooding were noticed in the fractionator, trays, such as sudden increases in pressure drops and variations in product flow. On several occasions, feeding had to be reduced to 615 t/h. The fractionator was simulated in order to study the cause of these problems and identify the process and hydraulic limitations that cause such unstabilities when 645 t/h are fed to the fractionator. PRO II, Version 3.3, was used to simulate the fractionator and standard correlations were used for hydraulic evaluation. It was found that the fractionator is hydraulically limited by high vapor loads. As a result, there is no flexibility to accommodate operational peeding changes. Some adjustments of the operation conditions and replacement of some trays with structured packing are recommended to improve fractionator operation. https://www.produccioncientificaluz.org/index.php/tecnica/article/view/5523floodingfractionator simulationcatalytic crackingtray hydraulics
spellingShingle Ebert Cabrera
Augusto Bitter
Jorge Sánchez
Evaluating the Amuay Refinery main catalytic cracking unit fractionator
Revista Técnica de la Facultad de Ingeniería
flooding
fractionator simulation
catalytic cracking
tray hydraulics
title Evaluating the Amuay Refinery main catalytic cracking unit fractionator
title_full Evaluating the Amuay Refinery main catalytic cracking unit fractionator
title_fullStr Evaluating the Amuay Refinery main catalytic cracking unit fractionator
title_full_unstemmed Evaluating the Amuay Refinery main catalytic cracking unit fractionator
title_short Evaluating the Amuay Refinery main catalytic cracking unit fractionator
title_sort evaluating the amuay refinery main catalytic cracking unit fractionator
topic flooding
fractionator simulation
catalytic cracking
tray hydraulics
url https://www.produccioncientificaluz.org/index.php/tecnica/article/view/5523
work_keys_str_mv AT ebertcabrera evaluatingtheamuayrefinerymaincatalyticcrackingunitfractionator
AT augustobitter evaluatingtheamuayrefinerymaincatalyticcrackingunitfractionator
AT jorgesanchez evaluatingtheamuayrefinerymaincatalyticcrackingunitfractionator