Calculation of clamping error when mounting a workpiece on fixture supports

This article examines the conditions for reliable clamping of workpieces in fixtures, which are one of the main elements in a technological system. In order to calculate clamping error of workpieces in fixtures empirical relationships of nonlinear character are currently used. Values of the coeffici...

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Main Author: Yury V Belousov
Format: Article
Language:English
Published: Peoples’ Friendship University of Russia (RUDN University) 2018-12-01
Series:RUDN Journal of Engineering Research
Subjects:
Online Access:http://journals.rudn.ru/engineering-researches/article/view/18628
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author Yury V Belousov
author_facet Yury V Belousov
author_sort Yury V Belousov
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description This article examines the conditions for reliable clamping of workpieces in fixtures, which are one of the main elements in a technological system. In order to calculate clamping error of workpieces in fixtures empirical relationships of nonlinear character are currently used. Values of the coefficients included in these relationships are only specified for steel or cast iron workpieces. The paper presents the technique for calculating the clamping error of workpieces mounted on fixture supports with spherical heads, which allow to achieve the greatest locating precision. Practically, this technique allows to perform the calculation of the specified error for different fixturing conditions of workpieces. Mathematical relationships for calculation of the error for machining workpieces of any modern engineering materials are obtained. Comparative analysis of the obtained relationships for the standard conditions of force contact of the support elements with the workpiece showed that the clamping error calculated in accordance with the obtained relationships and taking into account friction forces in the contact area of the supports with the surface of steel workpiece almost coincides with the error determined by formulas given in the reference literuture. It is demonstrated that with the decrease in clamping force the elastic displacements at the interface are negligible and the clamping error can be calculated through a simplified relationship.
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spelling doaj.art-95beacc86a964b9f9c60a2c037e813802023-09-02T11:52:42ZengPeoples’ Friendship University of Russia (RUDN University)RUDN Journal of Engineering Research2312-81432312-81512018-12-01191384510.22363/2312-8143-2018-19-1-38-4516499Calculation of clamping error when mounting a workpiece on fixture supportsYury V Belousov0<p>Московский государственный технический университет им. Н.Э. Баумана (национальный исследовательский университет)</p>This article examines the conditions for reliable clamping of workpieces in fixtures, which are one of the main elements in a technological system. In order to calculate clamping error of workpieces in fixtures empirical relationships of nonlinear character are currently used. Values of the coefficients included in these relationships are only specified for steel or cast iron workpieces. The paper presents the technique for calculating the clamping error of workpieces mounted on fixture supports with spherical heads, which allow to achieve the greatest locating precision. Practically, this technique allows to perform the calculation of the specified error for different fixturing conditions of workpieces. Mathematical relationships for calculation of the error for machining workpieces of any modern engineering materials are obtained. Comparative analysis of the obtained relationships for the standard conditions of force contact of the support elements with the workpiece showed that the clamping error calculated in accordance with the obtained relationships and taking into account friction forces in the contact area of the supports with the surface of steel workpiece almost coincides with the error determined by formulas given in the reference literuture. It is demonstrated that with the decrease in clamping force the elastic displacements at the interface are negligible and the clamping error can be calculated through a simplified relationship.http://journals.rudn.ru/engineering-researches/article/view/18628погрешность закрепленияконтактные деформацииупругая и жесткопластическая задача
spellingShingle Yury V Belousov
Calculation of clamping error when mounting a workpiece on fixture supports
RUDN Journal of Engineering Research
погрешность закрепления
контактные деформации
упругая и жесткопластическая задача
title Calculation of clamping error when mounting a workpiece on fixture supports
title_full Calculation of clamping error when mounting a workpiece on fixture supports
title_fullStr Calculation of clamping error when mounting a workpiece on fixture supports
title_full_unstemmed Calculation of clamping error when mounting a workpiece on fixture supports
title_short Calculation of clamping error when mounting a workpiece on fixture supports
title_sort calculation of clamping error when mounting a workpiece on fixture supports
topic погрешность закрепления
контактные деформации
упругая и жесткопластическая задача
url http://journals.rudn.ru/engineering-researches/article/view/18628
work_keys_str_mv AT yuryvbelousov calculationofclampingerrorwhenmountingaworkpieceonfixturesupports