Effect of graphene sheet diameter on the microstructure and properties of copper-plated graphene-reinforced 6061-aluminum matrix composites

Herein, graphene with two different average sheet diameters was ultrasonically dispersed, mechanically stirred, and copper-plated. The pretreated graphene was mixed with 6061-aluminum (6061Al) powder to fabricate copper-plated graphene (0.5 wt%) reinforced 6061Al matrix composites by spark plasma si...

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Main Authors: Xin Yang, Lian Yang, Dezhi Zhu, Hao Wang, Tao Chen, Chenliang Chu, Zhenfei Jiang
Format: Article
Language:English
Published: Elsevier 2024-01-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785423033239
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author Xin Yang
Lian Yang
Dezhi Zhu
Hao Wang
Tao Chen
Chenliang Chu
Zhenfei Jiang
author_facet Xin Yang
Lian Yang
Dezhi Zhu
Hao Wang
Tao Chen
Chenliang Chu
Zhenfei Jiang
author_sort Xin Yang
collection DOAJ
description Herein, graphene with two different average sheet diameters was ultrasonically dispersed, mechanically stirred, and copper-plated. The pretreated graphene was mixed with 6061-aluminum (6061Al) powder to fabricate copper-plated graphene (0.5 wt%) reinforced 6061Al matrix composites by spark plasma sintering. The resulting composites were characterized in terms of their microstructure, tensile properties, electrical conductivity, and thermal conductivity. The incorporation of graphene facilitated load transfer and hindered dislocation movement, thereby enhancing the mechanical properties of the composites. Notably, the composite reinforced by larger-sized graphene achieved a favorable combination of high tensile strength (218 MPa) and fracture strain (17.2 %). Moreover, the addition of graphene also ameliorated the electrical conductivity of 6061Al. The composite reinforced by the larger-sized graphene achieved the highest electrical conductivity of 47.7 %IACS, attributed to the formation of a wider range of conductive channels. Additionally, the introduction of larger-sized graphene increased the thermal conductivity of 6061Al from 161.4 W/(m·K) to 183.2 W/(m·K), whilst the smaller-sized graphene contributed to a modest enhancement of 15.3 W/(m·K). In conclusion, graphene with a larger sheet diameter exhibits a remarkable reinforcement effect on the overall performance of 6061Al.
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spelling doaj.art-969f23576c9f4da78601fcaf34a989af2024-01-31T05:44:19ZengElsevierJournal of Materials Research and Technology2238-78542024-01-012832863296Effect of graphene sheet diameter on the microstructure and properties of copper-plated graphene-reinforced 6061-aluminum matrix compositesXin Yang0Lian Yang1Dezhi Zhu2Hao Wang3Tao Chen4Chenliang Chu5Zhenfei Jiang6Guangdong Key Laboratory for Advanced Metallic Materials Processing, South China University of Technology, Guangzhou, Guangdong, 510641, ChinaGuangdong Key Laboratory for Advanced Metallic Materials Processing, South China University of Technology, Guangzhou, Guangdong, 510641, ChinaGuangdong Key Laboratory for Advanced Metallic Materials Processing, South China University of Technology, Guangzhou, Guangdong, 510641, China; Corresponding author.Guangdong Key Laboratory for Advanced Metallic Materials Processing, South China University of Technology, Guangzhou, Guangdong, 510641, ChinaGuangdong Key Laboratory for Advanced Metallic Materials Processing, South China University of Technology, Guangzhou, Guangdong, 510641, ChinaGuangdong Key Laboratory for Advanced Metallic Materials Processing, South China University of Technology, Guangzhou, Guangdong, 510641, ChinaNational Engineering Research Center of Light Alloy Net Forming and State Key Laboratory of Metal Matrix Composites, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai, 200240, China; Corresponding author.Herein, graphene with two different average sheet diameters was ultrasonically dispersed, mechanically stirred, and copper-plated. The pretreated graphene was mixed with 6061-aluminum (6061Al) powder to fabricate copper-plated graphene (0.5 wt%) reinforced 6061Al matrix composites by spark plasma sintering. The resulting composites were characterized in terms of their microstructure, tensile properties, electrical conductivity, and thermal conductivity. The incorporation of graphene facilitated load transfer and hindered dislocation movement, thereby enhancing the mechanical properties of the composites. Notably, the composite reinforced by larger-sized graphene achieved a favorable combination of high tensile strength (218 MPa) and fracture strain (17.2 %). Moreover, the addition of graphene also ameliorated the electrical conductivity of 6061Al. The composite reinforced by the larger-sized graphene achieved the highest electrical conductivity of 47.7 %IACS, attributed to the formation of a wider range of conductive channels. Additionally, the introduction of larger-sized graphene increased the thermal conductivity of 6061Al from 161.4 W/(m·K) to 183.2 W/(m·K), whilst the smaller-sized graphene contributed to a modest enhancement of 15.3 W/(m·K). In conclusion, graphene with a larger sheet diameter exhibits a remarkable reinforcement effect on the overall performance of 6061Al.http://www.sciencedirect.com/science/article/pii/S2238785423033239Aluminum matrix compositesGrapheneSpark plasma sinteringSurface treatment
spellingShingle Xin Yang
Lian Yang
Dezhi Zhu
Hao Wang
Tao Chen
Chenliang Chu
Zhenfei Jiang
Effect of graphene sheet diameter on the microstructure and properties of copper-plated graphene-reinforced 6061-aluminum matrix composites
Journal of Materials Research and Technology
Aluminum matrix composites
Graphene
Spark plasma sintering
Surface treatment
title Effect of graphene sheet diameter on the microstructure and properties of copper-plated graphene-reinforced 6061-aluminum matrix composites
title_full Effect of graphene sheet diameter on the microstructure and properties of copper-plated graphene-reinforced 6061-aluminum matrix composites
title_fullStr Effect of graphene sheet diameter on the microstructure and properties of copper-plated graphene-reinforced 6061-aluminum matrix composites
title_full_unstemmed Effect of graphene sheet diameter on the microstructure and properties of copper-plated graphene-reinforced 6061-aluminum matrix composites
title_short Effect of graphene sheet diameter on the microstructure and properties of copper-plated graphene-reinforced 6061-aluminum matrix composites
title_sort effect of graphene sheet diameter on the microstructure and properties of copper plated graphene reinforced 6061 aluminum matrix composites
topic Aluminum matrix composites
Graphene
Spark plasma sintering
Surface treatment
url http://www.sciencedirect.com/science/article/pii/S2238785423033239
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