Ultrasonic resonance-based inspection of ultra-thin nickel sheets bonded to silicone

In the field of non-destructive testing (NDT), The detection of bonding defects between ultra-thin metal and silica gel is a difficult problem. In this study, In this study, ultrasonic resonance method was used to evaluate the bonding strength of ultra-thin metal to silica gel bonding structure. The...

Full description

Bibliographic Details
Main Authors: Huaishu Hou, Jinhao Li, Shuaijun Xia, Yujie Meng, Jicai Shen
Format: Article
Language:English
Published: IOP Publishing 2023-01-01
Series:Materials Research Express
Subjects:
Online Access:https://doi.org/10.1088/2053-1591/acc00e
_version_ 1797746484614004736
author Huaishu Hou
Jinhao Li
Shuaijun Xia
Yujie Meng
Jicai Shen
author_facet Huaishu Hou
Jinhao Li
Shuaijun Xia
Yujie Meng
Jicai Shen
author_sort Huaishu Hou
collection DOAJ
description In the field of non-destructive testing (NDT), The detection of bonding defects between ultra-thin metal and silica gel is a difficult problem. In this study, In this study, ultrasonic resonance method was used to evaluate the bonding strength of ultra-thin metal to silica gel bonding structure. The composite parts of ultra-thin nickel sheet and silicon sheet with three different bonding states were studied. The bonding state of nickel sheet and silica gel is different, and the absorption of ultrasound is different. Using the resonance generated by high-frequency ultrasound in ultra-thin nickel sheet, the acoustic attenuation of the combination of ultra-thin nickel sheet and silicon rubber sheet was analyzed by resonance signal, and the bonding state between ultra-thin nickel sheet and silicon rubber sheet was characterized by bonding coefficient. Through experimental comparison, the results showed that the attenuation of ultrasonic signal in the nickel sheet and silicon film with different adhesive states characterize the adhesive state of ultra-thin nickel sheet and silicon film by the bonding coefficient, the bonding coefficient of good parts, weak adhesive parts and debonded parts is reduced successively. By setting an appropriate determination threshold value, the bonding state between the ultra-thin nickel sheet and the silicon film can be accurately determined according to the bonding coefficient obtained by detection.
first_indexed 2024-03-12T15:38:25Z
format Article
id doaj.art-96b987df84534557895586fed9505d0b
institution Directory Open Access Journal
issn 2053-1591
language English
last_indexed 2024-03-12T15:38:25Z
publishDate 2023-01-01
publisher IOP Publishing
record_format Article
series Materials Research Express
spelling doaj.art-96b987df84534557895586fed9505d0b2023-08-09T16:07:39ZengIOP PublishingMaterials Research Express2053-15912023-01-0110404650210.1088/2053-1591/acc00eUltrasonic resonance-based inspection of ultra-thin nickel sheets bonded to siliconeHuaishu Hou0Jinhao Li1https://orcid.org/0009-0009-3592-0855Shuaijun Xia2Yujie Meng3Jicai Shen4School of Mechanical Engineering, Shanghai Institute of Technology , Shanghai 201418, People’s Republic of ChinaSchool of Mechanical Engineering, Shanghai Institute of Technology , Shanghai 201418, People’s Republic of ChinaSchool of Mechanical Engineering, Shanghai Institute of Technology , Shanghai 201418, People’s Republic of ChinaSchool of Mechanical Engineering, Shanghai Institute of Technology , Shanghai 201418, People’s Republic of ChinaSchool of Mechanical Engineering, Shanghai Institute of Technology , Shanghai 201418, People’s Republic of ChinaIn the field of non-destructive testing (NDT), The detection of bonding defects between ultra-thin metal and silica gel is a difficult problem. In this study, In this study, ultrasonic resonance method was used to evaluate the bonding strength of ultra-thin metal to silica gel bonding structure. The composite parts of ultra-thin nickel sheet and silicon sheet with three different bonding states were studied. The bonding state of nickel sheet and silica gel is different, and the absorption of ultrasound is different. Using the resonance generated by high-frequency ultrasound in ultra-thin nickel sheet, the acoustic attenuation of the combination of ultra-thin nickel sheet and silicon rubber sheet was analyzed by resonance signal, and the bonding state between ultra-thin nickel sheet and silicon rubber sheet was characterized by bonding coefficient. Through experimental comparison, the results showed that the attenuation of ultrasonic signal in the nickel sheet and silicon film with different adhesive states characterize the adhesive state of ultra-thin nickel sheet and silicon film by the bonding coefficient, the bonding coefficient of good parts, weak adhesive parts and debonded parts is reduced successively. By setting an appropriate determination threshold value, the bonding state between the ultra-thin nickel sheet and the silicon film can be accurately determined according to the bonding coefficient obtained by detection.https://doi.org/10.1088/2053-1591/acc00enickel sheetsilicone filmultrasonic resonancebonding factornon-destructive testing
spellingShingle Huaishu Hou
Jinhao Li
Shuaijun Xia
Yujie Meng
Jicai Shen
Ultrasonic resonance-based inspection of ultra-thin nickel sheets bonded to silicone
Materials Research Express
nickel sheet
silicone film
ultrasonic resonance
bonding factor
non-destructive testing
title Ultrasonic resonance-based inspection of ultra-thin nickel sheets bonded to silicone
title_full Ultrasonic resonance-based inspection of ultra-thin nickel sheets bonded to silicone
title_fullStr Ultrasonic resonance-based inspection of ultra-thin nickel sheets bonded to silicone
title_full_unstemmed Ultrasonic resonance-based inspection of ultra-thin nickel sheets bonded to silicone
title_short Ultrasonic resonance-based inspection of ultra-thin nickel sheets bonded to silicone
title_sort ultrasonic resonance based inspection of ultra thin nickel sheets bonded to silicone
topic nickel sheet
silicone film
ultrasonic resonance
bonding factor
non-destructive testing
url https://doi.org/10.1088/2053-1591/acc00e
work_keys_str_mv AT huaishuhou ultrasonicresonancebasedinspectionofultrathinnickelsheetsbondedtosilicone
AT jinhaoli ultrasonicresonancebasedinspectionofultrathinnickelsheetsbondedtosilicone
AT shuaijunxia ultrasonicresonancebasedinspectionofultrathinnickelsheetsbondedtosilicone
AT yujiemeng ultrasonicresonancebasedinspectionofultrathinnickelsheetsbondedtosilicone
AT jicaishen ultrasonicresonancebasedinspectionofultrathinnickelsheetsbondedtosilicone