A Dyciandiamine-Based Methacrylate-Epoxy Dual-Cure Blend-System for Stereolithography

In this research, an epoxy-based dual-cure system is developed and characterized for SLA additive manufacturing. Dual-cure systems consist of UV-curable acrylates and thermal active components. The second curing step offers an additional degree of freedom to design specific material properties. In t...

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Main Authors: Manuel Romeis, Dietmar Drummer
Format: Article
Language:English
Published: MDPI AG 2021-09-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/13/18/3139
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author Manuel Romeis
Dietmar Drummer
author_facet Manuel Romeis
Dietmar Drummer
author_sort Manuel Romeis
collection DOAJ
description In this research, an epoxy-based dual-cure system is developed and characterized for SLA additive manufacturing. Dual-cure systems consist of UV-curable acrylates and thermal active components. The second curing step offers an additional degree of freedom to design specific material properties. In this study, a blend of varying concentrations of an epoxy/curing agent mix, respectively, DGEBA, DICY and photocurable methacrylate, was used to create a material that is printable in the SLA process into a UV-cured or green part and subsequently thermally cured to achieve superior thermal and mechanical properties. Calorimetric measurements were performed to determine the reactivity of the thermal reaction at different concentrations of epoxy. The fully cured specimens were tested in mechanical and dynamic mechanical measurements, and the results showed a significant improvement in tensile stress and glass transition temperature with rising epoxy concentrations. Fractured surfaces from tensile testing were investigated to further characterize the failure of tested samples, and thermal degradation was determined in TGA measurements, which showed no significant changes with an increasing epoxy concentration.
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spelling doaj.art-96c192ff0d9244b5ad37114006af8a452023-11-22T14:56:44ZengMDPI AGPolymers2073-43602021-09-011318313910.3390/polym13183139A Dyciandiamine-Based Methacrylate-Epoxy Dual-Cure Blend-System for StereolithographyManuel Romeis0Dietmar Drummer1Institute of Polymer Technology (LKT), Friedrich-Alexander-University Erlangen-Nuremberg, Am Weichselgarten 9, 91058 Erlangen, GermanyInstitute of Polymer Technology (LKT), Friedrich-Alexander-University Erlangen-Nuremberg, Am Weichselgarten 9, 91058 Erlangen, GermanyIn this research, an epoxy-based dual-cure system is developed and characterized for SLA additive manufacturing. Dual-cure systems consist of UV-curable acrylates and thermal active components. The second curing step offers an additional degree of freedom to design specific material properties. In this study, a blend of varying concentrations of an epoxy/curing agent mix, respectively, DGEBA, DICY and photocurable methacrylate, was used to create a material that is printable in the SLA process into a UV-cured or green part and subsequently thermally cured to achieve superior thermal and mechanical properties. Calorimetric measurements were performed to determine the reactivity of the thermal reaction at different concentrations of epoxy. The fully cured specimens were tested in mechanical and dynamic mechanical measurements, and the results showed a significant improvement in tensile stress and glass transition temperature with rising epoxy concentrations. Fractured surfaces from tensile testing were investigated to further characterize the failure of tested samples, and thermal degradation was determined in TGA measurements, which showed no significant changes with an increasing epoxy concentration.https://www.mdpi.com/2073-4360/13/18/3139dual-curestereolithography (SLA)additive manufacturing (AM)
spellingShingle Manuel Romeis
Dietmar Drummer
A Dyciandiamine-Based Methacrylate-Epoxy Dual-Cure Blend-System for Stereolithography
Polymers
dual-cure
stereolithography (SLA)
additive manufacturing (AM)
title A Dyciandiamine-Based Methacrylate-Epoxy Dual-Cure Blend-System for Stereolithography
title_full A Dyciandiamine-Based Methacrylate-Epoxy Dual-Cure Blend-System for Stereolithography
title_fullStr A Dyciandiamine-Based Methacrylate-Epoxy Dual-Cure Blend-System for Stereolithography
title_full_unstemmed A Dyciandiamine-Based Methacrylate-Epoxy Dual-Cure Blend-System for Stereolithography
title_short A Dyciandiamine-Based Methacrylate-Epoxy Dual-Cure Blend-System for Stereolithography
title_sort dyciandiamine based methacrylate epoxy dual cure blend system for stereolithography
topic dual-cure
stereolithography (SLA)
additive manufacturing (AM)
url https://www.mdpi.com/2073-4360/13/18/3139
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