Design of Parallel Air-Cooled Battery Thermal Management System through Numerical Study

In electric vehicles, the battery pack is one of the most important components that strongly influence the system performance. The battery thermal management system (BTMS) is critical to remove the heat generated by the battery pack, which guarantees the appropriate working temperature for the batte...

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Main Authors: Kai Chen, Zeyu Li, Yiming Chen, Shuming Long, Junsheng Hou, Mengxuan Song, Shuangfeng Wang
Format: Article
Language:English
Published: MDPI AG 2017-10-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/10/10/1677
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author Kai Chen
Zeyu Li
Yiming Chen
Shuming Long
Junsheng Hou
Mengxuan Song
Shuangfeng Wang
author_facet Kai Chen
Zeyu Li
Yiming Chen
Shuming Long
Junsheng Hou
Mengxuan Song
Shuangfeng Wang
author_sort Kai Chen
collection DOAJ
description In electric vehicles, the battery pack is one of the most important components that strongly influence the system performance. The battery thermal management system (BTMS) is critical to remove the heat generated by the battery pack, which guarantees the appropriate working temperature for the battery pack. Air cooling is one of the most commonly-used solutions among various battery thermal management technologies. In this paper, the cooling performance of the parallel air-cooled BTMS is improved through choosing appropriate system parameters. The flow field and the temperature field of the system are calculated using the computational fluid dynamics method. Typical numerical cases are introduced to study the influences of the operation parameters and the structure parameters on the performance of the BTMS. The operation parameters include the discharge rate of the battery pack, the inlet air temperature and the inlet airflow rate. The structure parameters include the cell spacing and the angles of the divergence plenum and the convergence plenum. The results show that the temperature rise and the temperature difference of the batter pack are not affected by the inlet air flow temperature and are increased as the discharge rate increases. Increasing the inlet airflow rate can reduce the maximum temperature, but meanwhile significantly increase the power consumption for driving the airflow. Adopting smaller cell spacing can reduce the temperature and the temperature difference of the battery pack, but it consumes much more power. Designing the angles of the divergence plenum and the convergence plenum is an effective way to improve the performance of the BTMS without occupying more system volume. An optimization strategy is used to obtain the optimal values of the plenum angles. For the numerical cases with fixed power consumption, the maximum temperature and the maximum temperature difference at the end of the five-current discharge process for the optimized BTMS are respectively reduced by 2.1 K and 4.3 K, compared to the original system.
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spelling doaj.art-96ea1162930f42d88e44759e378bcead2022-12-22T04:25:12ZengMDPI AGEnergies1996-10732017-10-011010167710.3390/en10101677en10101677Design of Parallel Air-Cooled Battery Thermal Management System through Numerical StudyKai Chen0Zeyu Li1Yiming Chen2Shuming Long3Junsheng Hou4Mengxuan Song5Shuangfeng Wang6Key Laboratory of Enhanced Heat Transfer and Energy Conservation of the Ministry of Education, School of Chemistry and Chemical Engineering, South China University of Technology, Guangzhou 510640, ChinaKey Laboratory of Enhanced Heat Transfer and Energy Conservation of the Ministry of Education, School of Chemistry and Chemical Engineering, South China University of Technology, Guangzhou 510640, ChinaKey Laboratory of Enhanced Heat Transfer and Energy Conservation of the Ministry of Education, School of Chemistry and Chemical Engineering, South China University of Technology, Guangzhou 510640, ChinaKey Laboratory of Enhanced Heat Transfer and Energy Conservation of the Ministry of Education, School of Chemistry and Chemical Engineering, South China University of Technology, Guangzhou 510640, ChinaKey Laboratory of Enhanced Heat Transfer and Energy Conservation of the Ministry of Education, School of Chemistry and Chemical Engineering, South China University of Technology, Guangzhou 510640, ChinaDepartment of Control Science and Engineering, Tongji University, Shanghai 201804, ChinaKey Laboratory of Enhanced Heat Transfer and Energy Conservation of the Ministry of Education, School of Chemistry and Chemical Engineering, South China University of Technology, Guangzhou 510640, ChinaIn electric vehicles, the battery pack is one of the most important components that strongly influence the system performance. The battery thermal management system (BTMS) is critical to remove the heat generated by the battery pack, which guarantees the appropriate working temperature for the battery pack. Air cooling is one of the most commonly-used solutions among various battery thermal management technologies. In this paper, the cooling performance of the parallel air-cooled BTMS is improved through choosing appropriate system parameters. The flow field and the temperature field of the system are calculated using the computational fluid dynamics method. Typical numerical cases are introduced to study the influences of the operation parameters and the structure parameters on the performance of the BTMS. The operation parameters include the discharge rate of the battery pack, the inlet air temperature and the inlet airflow rate. The structure parameters include the cell spacing and the angles of the divergence plenum and the convergence plenum. The results show that the temperature rise and the temperature difference of the batter pack are not affected by the inlet air flow temperature and are increased as the discharge rate increases. Increasing the inlet airflow rate can reduce the maximum temperature, but meanwhile significantly increase the power consumption for driving the airflow. Adopting smaller cell spacing can reduce the temperature and the temperature difference of the battery pack, but it consumes much more power. Designing the angles of the divergence plenum and the convergence plenum is an effective way to improve the performance of the BTMS without occupying more system volume. An optimization strategy is used to obtain the optimal values of the plenum angles. For the numerical cases with fixed power consumption, the maximum temperature and the maximum temperature difference at the end of the five-current discharge process for the optimized BTMS are respectively reduced by 2.1 K and 4.3 K, compared to the original system.https://www.mdpi.com/1996-1073/10/10/1677battery thermal managementair coolingsystem parametersplenum anglenumerical study
spellingShingle Kai Chen
Zeyu Li
Yiming Chen
Shuming Long
Junsheng Hou
Mengxuan Song
Shuangfeng Wang
Design of Parallel Air-Cooled Battery Thermal Management System through Numerical Study
Energies
battery thermal management
air cooling
system parameters
plenum angle
numerical study
title Design of Parallel Air-Cooled Battery Thermal Management System through Numerical Study
title_full Design of Parallel Air-Cooled Battery Thermal Management System through Numerical Study
title_fullStr Design of Parallel Air-Cooled Battery Thermal Management System through Numerical Study
title_full_unstemmed Design of Parallel Air-Cooled Battery Thermal Management System through Numerical Study
title_short Design of Parallel Air-Cooled Battery Thermal Management System through Numerical Study
title_sort design of parallel air cooled battery thermal management system through numerical study
topic battery thermal management
air cooling
system parameters
plenum angle
numerical study
url https://www.mdpi.com/1996-1073/10/10/1677
work_keys_str_mv AT kaichen designofparallelaircooledbatterythermalmanagementsystemthroughnumericalstudy
AT zeyuli designofparallelaircooledbatterythermalmanagementsystemthroughnumericalstudy
AT yimingchen designofparallelaircooledbatterythermalmanagementsystemthroughnumericalstudy
AT shuminglong designofparallelaircooledbatterythermalmanagementsystemthroughnumericalstudy
AT junshenghou designofparallelaircooledbatterythermalmanagementsystemthroughnumericalstudy
AT mengxuansong designofparallelaircooledbatterythermalmanagementsystemthroughnumericalstudy
AT shuangfengwang designofparallelaircooledbatterythermalmanagementsystemthroughnumericalstudy