Effect of Milling Parameters on Amplitude Spectrum of Vibrations during Milling Materials Based on Wood

Milling with use of CNC machines is a well-established method and much research was concluded on this topic. However, when it comes to wood and wood composites, the material non-homogeneity brings a lot of variability into cutting conditions. As a part of research into potential signals for nesting...

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Main Authors: Áron Hortobágyi, Peter Koleda, Pavol Koleda, Richard Kminiak
Format: Article
Language:English
Published: MDPI AG 2023-04-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/13/8/5061
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author Áron Hortobágyi
Peter Koleda
Pavol Koleda
Richard Kminiak
author_facet Áron Hortobágyi
Peter Koleda
Pavol Koleda
Richard Kminiak
author_sort Áron Hortobágyi
collection DOAJ
description Milling with use of CNC machines is a well-established method and much research was concluded on this topic. However, when it comes to wood and wood composites, the material non-homogeneity brings a lot of variability into cutting conditions. As a part of research into potential signals for nesting milling, material vibrations at clamping points were examined in this study. The main goal was to conclude if cutting parameters have a statistically significant effect on measurement. The place of measurement was analyzed so it was accessible to the machine operator. Medium density fiberboard and particleboard specimens were cut through by razor and spiral mill, with spindle rotating 10,000 and 20,000 min<sup>−1</sup> and feed rates 2, 6, 10 m·min<sup>−1</sup>. Vibrations were measured at vacuum grippers, and were then processed by fast Fourier transform. Then, frequency spectrum maxima were compared, as well as amplitude sizes. Main frequencies were of roughly 166 Hz and multiples, suggesting their origin in tool rotation. When maxima were compared, tool use, spindle rotation, and feed rate seemed to affect the result. Frequency spectrum amplitudes were subjected to analysis of variance, significant effect was found on spindle speed, tool, and specimen material. No significant effect was found with differing feed rates.
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spelling doaj.art-96f20d60c2be47059bad3fd1de5245fd2023-11-17T18:13:06ZengMDPI AGApplied Sciences2076-34172023-04-01138506110.3390/app13085061Effect of Milling Parameters on Amplitude Spectrum of Vibrations during Milling Materials Based on WoodÁron Hortobágyi0Peter Koleda1Pavol Koleda2Richard Kminiak3Department of Manufacturing and Automation Technology, Faculty of Technology, Technical University in Zvolen, T. G. Masaryka 24, 960 01 Zvolen, SlovakiaDepartment of Manufacturing and Automation Technology, Faculty of Technology, Technical University in Zvolen, T. G. Masaryka 24, 960 01 Zvolen, SlovakiaDepartment of Manufacturing and Automation Technology, Faculty of Technology, Technical University in Zvolen, T. G. Masaryka 24, 960 01 Zvolen, SlovakiaDepartment of Woodworking, Faculty of Wood Sciences and Technology, Technical University in Zvolen, T. G. Masaryka 24, 960 01 Zvolen, SlovakiaMilling with use of CNC machines is a well-established method and much research was concluded on this topic. However, when it comes to wood and wood composites, the material non-homogeneity brings a lot of variability into cutting conditions. As a part of research into potential signals for nesting milling, material vibrations at clamping points were examined in this study. The main goal was to conclude if cutting parameters have a statistically significant effect on measurement. The place of measurement was analyzed so it was accessible to the machine operator. Medium density fiberboard and particleboard specimens were cut through by razor and spiral mill, with spindle rotating 10,000 and 20,000 min<sup>−1</sup> and feed rates 2, 6, 10 m·min<sup>−1</sup>. Vibrations were measured at vacuum grippers, and were then processed by fast Fourier transform. Then, frequency spectrum maxima were compared, as well as amplitude sizes. Main frequencies were of roughly 166 Hz and multiples, suggesting their origin in tool rotation. When maxima were compared, tool use, spindle rotation, and feed rate seemed to affect the result. Frequency spectrum amplitudes were subjected to analysis of variance, significant effect was found on spindle speed, tool, and specimen material. No significant effect was found with differing feed rates.https://www.mdpi.com/2076-3417/13/8/5061MDFCNCmillingvibration measurement
spellingShingle Áron Hortobágyi
Peter Koleda
Pavol Koleda
Richard Kminiak
Effect of Milling Parameters on Amplitude Spectrum of Vibrations during Milling Materials Based on Wood
Applied Sciences
MDF
CNC
milling
vibration measurement
title Effect of Milling Parameters on Amplitude Spectrum of Vibrations during Milling Materials Based on Wood
title_full Effect of Milling Parameters on Amplitude Spectrum of Vibrations during Milling Materials Based on Wood
title_fullStr Effect of Milling Parameters on Amplitude Spectrum of Vibrations during Milling Materials Based on Wood
title_full_unstemmed Effect of Milling Parameters on Amplitude Spectrum of Vibrations during Milling Materials Based on Wood
title_short Effect of Milling Parameters on Amplitude Spectrum of Vibrations during Milling Materials Based on Wood
title_sort effect of milling parameters on amplitude spectrum of vibrations during milling materials based on wood
topic MDF
CNC
milling
vibration measurement
url https://www.mdpi.com/2076-3417/13/8/5061
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AT pavolkoleda effectofmillingparametersonamplitudespectrumofvibrationsduringmillingmaterialsbasedonwood
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