Safety Analysis on the Heating Surfaces in the 660 MW Ultra-Supercritical CFB Boiler under Sudden Electricity Failure

Ultra-supercritical circulating fluidized bed (CFB) boilers are taking up an increasing proportion of the CFB boiler fleet in China, making the safety concern about the heating surfaces in this type of boilers under sudden electricity failure draw more and more attention from the industry. For the t...

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Main Authors: Boyu Deng, Tuo Zhou, Shuangming Zhang, Haowen Wu, Xiaoguo Jiang, Man Zhang, Hairui Yang
Format: Article
Language:English
Published: MDPI AG 2022-10-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/15/21/7982
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author Boyu Deng
Tuo Zhou
Shuangming Zhang
Haowen Wu
Xiaoguo Jiang
Man Zhang
Hairui Yang
author_facet Boyu Deng
Tuo Zhou
Shuangming Zhang
Haowen Wu
Xiaoguo Jiang
Man Zhang
Hairui Yang
author_sort Boyu Deng
collection DOAJ
description Ultra-supercritical circulating fluidized bed (CFB) boilers are taking up an increasing proportion of the CFB boiler fleet in China, making the safety concern about the heating surfaces in this type of boilers under sudden electricity failure draw more and more attention from the industry. For the time being, however, few studies have made efforts to resolve this concern. Given this, the physical process in a 660 MW ultra-supercritical boiler during the electricity failure accident was precited with a comprehensive model composed of mass and energy conservation equations in this work. The tube temperature of the boiler components with the highest safety risk, i.e., the water wall and a superheater, was obtained to evaluate the safety of the heating surfaces. The results revealed that the tube temperature (about 516 °C and 544 °C) would be obviously lower than the maximum permissible temperature of the tube material (600 °C and 630 °C) even when electricity could be restored at the power plant, indicating that the heating surfaces in the 660 MW ultra-supercritical CFB boilers would generally be recognized to be safe under sudden electricity failure.
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spelling doaj.art-9765a22ab6df4193a58dbb1c59a5d84f2023-11-24T04:29:58ZengMDPI AGEnergies1996-10732022-10-011521798210.3390/en15217982Safety Analysis on the Heating Surfaces in the 660 MW Ultra-Supercritical CFB Boiler under Sudden Electricity FailureBoyu Deng0Tuo Zhou1Shuangming Zhang2Haowen Wu3Xiaoguo Jiang4Man Zhang5Hairui Yang6Key Laboratory for Thermal Science and Power Engineering of Ministry of Education, Department of Energy and Power Engineering, Tsinghua University, Beijing 100084, ChinaKey Laboratory for Thermal Science and Power Engineering of Ministry of Education, Department of Energy and Power Engineering, Tsinghua University, Beijing 100084, ChinaKey Laboratory for Thermal Science and Power Engineering of Ministry of Education, Department of Energy and Power Engineering, Tsinghua University, Beijing 100084, ChinaKey Laboratory for Thermal Science and Power Engineering of Ministry of Education, Department of Energy and Power Engineering, Tsinghua University, Beijing 100084, ChinaState Key Laboratory of Efficient and Clean Coal-fired Utility Boilers, Harbin Boiler Company Limited, Harbin 150046, ChinaKey Laboratory for Thermal Science and Power Engineering of Ministry of Education, Department of Energy and Power Engineering, Tsinghua University, Beijing 100084, ChinaKey Laboratory for Thermal Science and Power Engineering of Ministry of Education, Department of Energy and Power Engineering, Tsinghua University, Beijing 100084, ChinaUltra-supercritical circulating fluidized bed (CFB) boilers are taking up an increasing proportion of the CFB boiler fleet in China, making the safety concern about the heating surfaces in this type of boilers under sudden electricity failure draw more and more attention from the industry. For the time being, however, few studies have made efforts to resolve this concern. Given this, the physical process in a 660 MW ultra-supercritical boiler during the electricity failure accident was precited with a comprehensive model composed of mass and energy conservation equations in this work. The tube temperature of the boiler components with the highest safety risk, i.e., the water wall and a superheater, was obtained to evaluate the safety of the heating surfaces. The results revealed that the tube temperature (about 516 °C and 544 °C) would be obviously lower than the maximum permissible temperature of the tube material (600 °C and 630 °C) even when electricity could be restored at the power plant, indicating that the heating surfaces in the 660 MW ultra-supercritical CFB boilers would generally be recognized to be safe under sudden electricity failure.https://www.mdpi.com/1996-1073/15/21/7982ultra-supercritical CFBelectricity failureaccident analysiswater wallsuperheater
spellingShingle Boyu Deng
Tuo Zhou
Shuangming Zhang
Haowen Wu
Xiaoguo Jiang
Man Zhang
Hairui Yang
Safety Analysis on the Heating Surfaces in the 660 MW Ultra-Supercritical CFB Boiler under Sudden Electricity Failure
Energies
ultra-supercritical CFB
electricity failure
accident analysis
water wall
superheater
title Safety Analysis on the Heating Surfaces in the 660 MW Ultra-Supercritical CFB Boiler under Sudden Electricity Failure
title_full Safety Analysis on the Heating Surfaces in the 660 MW Ultra-Supercritical CFB Boiler under Sudden Electricity Failure
title_fullStr Safety Analysis on the Heating Surfaces in the 660 MW Ultra-Supercritical CFB Boiler under Sudden Electricity Failure
title_full_unstemmed Safety Analysis on the Heating Surfaces in the 660 MW Ultra-Supercritical CFB Boiler under Sudden Electricity Failure
title_short Safety Analysis on the Heating Surfaces in the 660 MW Ultra-Supercritical CFB Boiler under Sudden Electricity Failure
title_sort safety analysis on the heating surfaces in the 660 mw ultra supercritical cfb boiler under sudden electricity failure
topic ultra-supercritical CFB
electricity failure
accident analysis
water wall
superheater
url https://www.mdpi.com/1996-1073/15/21/7982
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