Combination of Thermal and Mechanical Strategies to Compensate for Distortion Effects during Profile Grinding

This paper describes the investigations and the results of an analysis of distortion compensation processes for profile grinding. Steel workpieces often change their residual stress state due to machining in a seemingly uncontrolled matter. Furthermore, in research as well as in the industry, the ac...

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Main Authors: Christian Schieber, Matthias Hettig, Michael Friedrich Zaeh, Carsten Heinzel
Format: Article
Language:English
Published: MDPI AG 2022-12-01
Series:Machines
Subjects:
Online Access:https://www.mdpi.com/2075-1702/10/12/1240
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author Christian Schieber
Matthias Hettig
Michael Friedrich Zaeh
Carsten Heinzel
author_facet Christian Schieber
Matthias Hettig
Michael Friedrich Zaeh
Carsten Heinzel
author_sort Christian Schieber
collection DOAJ
description This paper describes the investigations and the results of an analysis of distortion compensation processes for profile grinding. Steel workpieces often change their residual stress state due to machining in a seemingly uncontrolled matter. Furthermore, in research as well as in the industry, the accurate representation of shape deviations during the cutting of slim profiled workpieces and their deformation handling is a major challenge. In this paper, a valid predictive model, developed for the compensation of distortions resulting from the effect of a laser-based treatment and a deep rolling, was calibrated by experimental data. The numerical design of these strategies provided a model for predicting compensation parameters to minimize profile grinding distortions.
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spelling doaj.art-9853240ea7b845f0b62c525f761381462023-11-24T16:18:01ZengMDPI AGMachines2075-17022022-12-011012124010.3390/machines10121240Combination of Thermal and Mechanical Strategies to Compensate for Distortion Effects during Profile GrindingChristian Schieber0Matthias Hettig1Michael Friedrich Zaeh2Carsten Heinzel3TUM School of Engineering and Design, Technical University of Munich, 85748 Garching, GermanyMAPEX Center for Materials and Processes, University of Bremen, 28359 Bremen, GermanyTUM School of Engineering and Design, Technical University of Munich, 85748 Garching, GermanyMAPEX Center for Materials and Processes, University of Bremen, 28359 Bremen, GermanyThis paper describes the investigations and the results of an analysis of distortion compensation processes for profile grinding. Steel workpieces often change their residual stress state due to machining in a seemingly uncontrolled matter. Furthermore, in research as well as in the industry, the accurate representation of shape deviations during the cutting of slim profiled workpieces and their deformation handling is a major challenge. In this paper, a valid predictive model, developed for the compensation of distortions resulting from the effect of a laser-based treatment and a deep rolling, was calibrated by experimental data. The numerical design of these strategies provided a model for predicting compensation parameters to minimize profile grinding distortions.https://www.mdpi.com/2075-1702/10/12/1240profile grindinglaser treatmentdeep rollingdistortion
spellingShingle Christian Schieber
Matthias Hettig
Michael Friedrich Zaeh
Carsten Heinzel
Combination of Thermal and Mechanical Strategies to Compensate for Distortion Effects during Profile Grinding
Machines
profile grinding
laser treatment
deep rolling
distortion
title Combination of Thermal and Mechanical Strategies to Compensate for Distortion Effects during Profile Grinding
title_full Combination of Thermal and Mechanical Strategies to Compensate for Distortion Effects during Profile Grinding
title_fullStr Combination of Thermal and Mechanical Strategies to Compensate for Distortion Effects during Profile Grinding
title_full_unstemmed Combination of Thermal and Mechanical Strategies to Compensate for Distortion Effects during Profile Grinding
title_short Combination of Thermal and Mechanical Strategies to Compensate for Distortion Effects during Profile Grinding
title_sort combination of thermal and mechanical strategies to compensate for distortion effects during profile grinding
topic profile grinding
laser treatment
deep rolling
distortion
url https://www.mdpi.com/2075-1702/10/12/1240
work_keys_str_mv AT christianschieber combinationofthermalandmechanicalstrategiestocompensatefordistortioneffectsduringprofilegrinding
AT matthiashettig combinationofthermalandmechanicalstrategiestocompensatefordistortioneffectsduringprofilegrinding
AT michaelfriedrichzaeh combinationofthermalandmechanicalstrategiestocompensatefordistortioneffectsduringprofilegrinding
AT carstenheinzel combinationofthermalandmechanicalstrategiestocompensatefordistortioneffectsduringprofilegrinding