Determination of the Bucket Wheel Drive Power by Computer Modeling Based on Specific Energy Consumption and Cutting Geometry

Starting from the general principles of material cutting, with applicability to coal and overburden excavation using bucket wheel excavators (BWEs), this paper proposes another method for calculating the drive power of the bucket wheel excavator by computer modeling. This approach required two steps...

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Main Authors: Ildiko Brînaș, Andrei Andraș, Sorin Mihai Radu, Florin Dumitru Popescu, Iosif Andraș, Bogdan Ioan Marc, Alexandru Robert Cioclu
Format: Article
Language:English
Published: MDPI AG 2021-06-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/14/13/3892
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author Ildiko Brînaș
Andrei Andraș
Sorin Mihai Radu
Florin Dumitru Popescu
Iosif Andraș
Bogdan Ioan Marc
Alexandru Robert Cioclu
author_facet Ildiko Brînaș
Andrei Andraș
Sorin Mihai Radu
Florin Dumitru Popescu
Iosif Andraș
Bogdan Ioan Marc
Alexandru Robert Cioclu
author_sort Ildiko Brînaș
collection DOAJ
description Starting from the general principles of material cutting, with applicability to coal and overburden excavation using bucket wheel excavators (BWEs), this paper proposes another method for calculating the drive power of the bucket wheel excavator by computer modeling. This approach required two steps. In the first step, the volume of the excavated material for one slewing movement of the boom and for a particular excavation geometry was determined, and the slewing time in the open pit coal mine was measured. In the second one, the values of the specific energy (SE) consumption for cutting were determined by laboratory tests on samples of material taken from the open pit mine. The proposed method allows for the estimation of the load of the bucket wheel drive motor by taking into account only the specific energy necessary for the cutting of the material, the excavated volume during one slewing, and the time required to excavate this volume, and not the wear coefficients of the teeth or bucket edge. This method is important for establishing the correlation between the height of the excavated slice and the slewing speed of the boom in order to optimize the drive power of the bucket wheel and thus improve energy efficiency, increase the performance of excavators, and reduce operating costs.
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spelling doaj.art-987843d959f147adbf0121f11ad012d62023-11-22T02:03:48ZengMDPI AGEnergies1996-10732021-06-011413389210.3390/en14133892Determination of the Bucket Wheel Drive Power by Computer Modeling Based on Specific Energy Consumption and Cutting GeometryIldiko Brînaș0Andrei Andraș1Sorin Mihai Radu2Florin Dumitru Popescu3Iosif Andraș4Bogdan Ioan Marc5Alexandru Robert Cioclu6Department of Mechanical, Industrial and Transport Engineering, University of Petroșani, 332006 Petrosani, RomaniaDepartment of Mechanical, Industrial and Transport Engineering, University of Petroșani, 332006 Petrosani, RomaniaDepartment of Mechanical, Industrial and Transport Engineering, University of Petroșani, 332006 Petrosani, RomaniaDepartment of Mechanical, Industrial and Transport Engineering, University of Petroșani, 332006 Petrosani, RomaniaDepartment of Mechanical, Industrial and Transport Engineering, University of Petroșani, 332006 Petrosani, RomaniaDepartment of Mechanical, Industrial and Transport Engineering, University of Petroșani, 332006 Petrosani, RomaniaDepartment of Mechanical, Industrial and Transport Engineering, University of Petroșani, 332006 Petrosani, RomaniaStarting from the general principles of material cutting, with applicability to coal and overburden excavation using bucket wheel excavators (BWEs), this paper proposes another method for calculating the drive power of the bucket wheel excavator by computer modeling. This approach required two steps. In the first step, the volume of the excavated material for one slewing movement of the boom and for a particular excavation geometry was determined, and the slewing time in the open pit coal mine was measured. In the second one, the values of the specific energy (SE) consumption for cutting were determined by laboratory tests on samples of material taken from the open pit mine. The proposed method allows for the estimation of the load of the bucket wheel drive motor by taking into account only the specific energy necessary for the cutting of the material, the excavated volume during one slewing, and the time required to excavate this volume, and not the wear coefficients of the teeth or bucket edge. This method is important for establishing the correlation between the height of the excavated slice and the slewing speed of the boom in order to optimize the drive power of the bucket wheel and thus improve energy efficiency, increase the performance of excavators, and reduce operating costs.https://www.mdpi.com/1996-1073/14/13/3892bucket wheel excavatordrive powermechanical rock cuttingspecific energylinear cutting machine
spellingShingle Ildiko Brînaș
Andrei Andraș
Sorin Mihai Radu
Florin Dumitru Popescu
Iosif Andraș
Bogdan Ioan Marc
Alexandru Robert Cioclu
Determination of the Bucket Wheel Drive Power by Computer Modeling Based on Specific Energy Consumption and Cutting Geometry
Energies
bucket wheel excavator
drive power
mechanical rock cutting
specific energy
linear cutting machine
title Determination of the Bucket Wheel Drive Power by Computer Modeling Based on Specific Energy Consumption and Cutting Geometry
title_full Determination of the Bucket Wheel Drive Power by Computer Modeling Based on Specific Energy Consumption and Cutting Geometry
title_fullStr Determination of the Bucket Wheel Drive Power by Computer Modeling Based on Specific Energy Consumption and Cutting Geometry
title_full_unstemmed Determination of the Bucket Wheel Drive Power by Computer Modeling Based on Specific Energy Consumption and Cutting Geometry
title_short Determination of the Bucket Wheel Drive Power by Computer Modeling Based on Specific Energy Consumption and Cutting Geometry
title_sort determination of the bucket wheel drive power by computer modeling based on specific energy consumption and cutting geometry
topic bucket wheel excavator
drive power
mechanical rock cutting
specific energy
linear cutting machine
url https://www.mdpi.com/1996-1073/14/13/3892
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