Integration of microwave co-torrefaction with helical lift for pellet fuel production

The heating performance of empty fruit bunch pellets (EFBPs) has been limited by its low energy density, high moisture, and ash content. Hence, microwave co-torrefaction (MCT) was performed with microwave heating unto waste oil mixed EFBP to produce high-energy biofuel. However, the non-homogeneous...

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Main Authors: Cheong Kah Yein, Kong Sieng Huat, Liew Rock Keey, Wong Chee Chung, Wong Chee Swee, Ngu Heng Jong, Yek Peter Nai Yuh
Format: Article
Language:English
Published: De Gruyter 2022-04-01
Series:Green Processing and Synthesis
Subjects:
Online Access:https://doi.org/10.1515/gps-2022-0041
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author Cheong Kah Yein
Kong Sieng Huat
Liew Rock Keey
Wong Chee Chung
Wong Chee Swee
Ngu Heng Jong
Yek Peter Nai Yuh
author_facet Cheong Kah Yein
Kong Sieng Huat
Liew Rock Keey
Wong Chee Chung
Wong Chee Swee
Ngu Heng Jong
Yek Peter Nai Yuh
author_sort Cheong Kah Yein
collection DOAJ
description The heating performance of empty fruit bunch pellets (EFBPs) has been limited by its low energy density, high moisture, and ash content. Hence, microwave co-torrefaction (MCT) was performed with microwave heating unto waste oil mixed EFBP to produce high-energy biofuel. However, the non-homogeneous electromagnetic fields distribution in the microwave cavity results in an uneven heating behavior, producing the hot and cold spots. Hence, MCT coupled with helical lift was examined for its potential to improve heat distribution. The effect of temperature and types of waste oil on the proximate analysis and surface properties were studied. In comparison to the conventional torrefaction using a furnace (>30 min), MCT provided rapid heating (50–80°C·min−1) and a shorter process time (10 min). The use of helical lift with 2-dimensional movement – rotational (24 rpm·min−1) and vertical motion (5 cm·min−1) simultaneously, distributed microwave radiation uniformly for rapid heating. The proximate analysis demonstrated that the ash content was reduced from 8 to 3 wt%, and the highest fuel ratio of 2.0 was achieved. Additionally, the highly porous structure of EFBP biochar can act as an activated carbon precursor. MCT coupled with helical lift represents a promising approach to prevent hot spots during microwave heating.
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spelling doaj.art-9888b54c317d48239ed9934a2378e3bf2022-12-22T04:29:00ZengDe GruyterGreen Processing and Synthesis2191-95502022-04-0111140441010.1515/gps-2022-0041Integration of microwave co-torrefaction with helical lift for pellet fuel productionCheong Kah Yein0Kong Sieng Huat1Liew Rock Keey2Wong Chee Chung3Wong Chee Swee4Ngu Heng Jong5Yek Peter Nai Yuh6School of Foundation Studies, University of Technology Sarawak, 96000, Sibu, Sarawak, MalaysiaSchool of Foundation Studies, University of Technology Sarawak, 96000, Sibu, Sarawak, MalaysiaNV WESTERN PLT, No. 208B, Jalan Macalister, Georgetown, 10400, Pulau Pinang, MalaysiaCentre for Research of Innovation and Sustainable Development, Department of Engineering and Technology, University of Technology Sarawak, No. 1, Jalan Universiti, 96000, Sibu, Sarawak, MalaysiaCentre for Research of Innovation and Sustainable Development, Department of Engineering and Technology, University of Technology Sarawak, No. 1, Jalan Universiti, 96000, Sibu, Sarawak, MalaysiaCentre for Research of Innovation and Sustainable Development, Department of Engineering and Technology, University of Technology Sarawak, No. 1, Jalan Universiti, 96000, Sibu, Sarawak, MalaysiaCentre for Research of Innovation and Sustainable Development, Department of Engineering and Technology, University of Technology Sarawak, No. 1, Jalan Universiti, 96000, Sibu, Sarawak, MalaysiaThe heating performance of empty fruit bunch pellets (EFBPs) has been limited by its low energy density, high moisture, and ash content. Hence, microwave co-torrefaction (MCT) was performed with microwave heating unto waste oil mixed EFBP to produce high-energy biofuel. However, the non-homogeneous electromagnetic fields distribution in the microwave cavity results in an uneven heating behavior, producing the hot and cold spots. Hence, MCT coupled with helical lift was examined for its potential to improve heat distribution. The effect of temperature and types of waste oil on the proximate analysis and surface properties were studied. In comparison to the conventional torrefaction using a furnace (>30 min), MCT provided rapid heating (50–80°C·min−1) and a shorter process time (10 min). The use of helical lift with 2-dimensional movement – rotational (24 rpm·min−1) and vertical motion (5 cm·min−1) simultaneously, distributed microwave radiation uniformly for rapid heating. The proximate analysis demonstrated that the ash content was reduced from 8 to 3 wt%, and the highest fuel ratio of 2.0 was achieved. Additionally, the highly porous structure of EFBP biochar can act as an activated carbon precursor. MCT coupled with helical lift represents a promising approach to prevent hot spots during microwave heating.https://doi.org/10.1515/gps-2022-0041microwavetorrefactionempty fruit bunchhelical lifthot spot
spellingShingle Cheong Kah Yein
Kong Sieng Huat
Liew Rock Keey
Wong Chee Chung
Wong Chee Swee
Ngu Heng Jong
Yek Peter Nai Yuh
Integration of microwave co-torrefaction with helical lift for pellet fuel production
Green Processing and Synthesis
microwave
torrefaction
empty fruit bunch
helical lift
hot spot
title Integration of microwave co-torrefaction with helical lift for pellet fuel production
title_full Integration of microwave co-torrefaction with helical lift for pellet fuel production
title_fullStr Integration of microwave co-torrefaction with helical lift for pellet fuel production
title_full_unstemmed Integration of microwave co-torrefaction with helical lift for pellet fuel production
title_short Integration of microwave co-torrefaction with helical lift for pellet fuel production
title_sort integration of microwave co torrefaction with helical lift for pellet fuel production
topic microwave
torrefaction
empty fruit bunch
helical lift
hot spot
url https://doi.org/10.1515/gps-2022-0041
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AT wongcheechung integrationofmicrowavecotorrefactionwithhelicalliftforpelletfuelproduction
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