Additive manufacturing of LiNi1/3Mn1/3Co1/3O2 battery electrode material via vat photopolymerization precursor approach

Abstract Additive manufacturing, also called 3D printing, has the potential to enable the development of flexible, wearable and customizable batteries of any shape, maximizing energy storage while also reducing dead-weight and volume. In this work, for the first time, three-dimensional complex elect...

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Main Authors: Ana C. Martinez, Alexis Maurel, Ana P. Aranzola, Sylvie Grugeon, Stéphane Panier, Loic Dupont, Jose A. Hernandez-Viezcas, Bhargavi Mummareddy, Beth L. Armstrong, Pedro Cortes, Sreeprasad T. Sreenivasan, Eric MacDonald
Format: Article
Language:English
Published: Nature Portfolio 2022-11-01
Series:Scientific Reports
Online Access:https://doi.org/10.1038/s41598-022-22444-1
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author Ana C. Martinez
Alexis Maurel
Ana P. Aranzola
Sylvie Grugeon
Stéphane Panier
Loic Dupont
Jose A. Hernandez-Viezcas
Bhargavi Mummareddy
Beth L. Armstrong
Pedro Cortes
Sreeprasad T. Sreenivasan
Eric MacDonald
author_facet Ana C. Martinez
Alexis Maurel
Ana P. Aranzola
Sylvie Grugeon
Stéphane Panier
Loic Dupont
Jose A. Hernandez-Viezcas
Bhargavi Mummareddy
Beth L. Armstrong
Pedro Cortes
Sreeprasad T. Sreenivasan
Eric MacDonald
author_sort Ana C. Martinez
collection DOAJ
description Abstract Additive manufacturing, also called 3D printing, has the potential to enable the development of flexible, wearable and customizable batteries of any shape, maximizing energy storage while also reducing dead-weight and volume. In this work, for the first time, three-dimensional complex electrode structures of high-energy density LiNi1/3Mn1/3Co1/3O2 (NMC 111) material are developed by means of a vat photopolymerization (VPP) process combined with an innovative precursor approach. This innovative approach involves the solubilization of metal precursor salts into a UV-photopolymerizable resin, so that detrimental light scattering and increased viscosity are minimized, followed by the in-situ synthesis of NMC 111 during thermal post-processing of the printed item. The absence of solid particles within the initial resin allows the production of smaller printed features that are crucial for 3D battery design. The formulation of the UV-photopolymerizable composite resin and 3D printing of complex structures, followed by an optimization of the thermal post-processing yielding NMC 111 is thoroughly described in this study. Based on these results, this work addresses one of the key aspects for 3D printed batteries via a precursor approach: the need for a compromise between electrochemical and mechanical performance in order to obtain fully functional 3D printed electrodes. In addition, it discusses the gaps that limit the multi-material 3D printing of batteries via the VPP process.
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spelling doaj.art-98af0e7f70ac4aa39bd7d7a9a7b708472022-12-22T03:36:53ZengNature PortfolioScientific Reports2045-23222022-11-0112111310.1038/s41598-022-22444-1Additive manufacturing of LiNi1/3Mn1/3Co1/3O2 battery electrode material via vat photopolymerization precursor approachAna C. Martinez0Alexis Maurel1Ana P. Aranzola2Sylvie Grugeon3Stéphane Panier4Loic Dupont5Jose A. Hernandez-Viezcas6Bhargavi Mummareddy7Beth L. Armstrong8Pedro Cortes9Sreeprasad T. Sreenivasan10Eric MacDonald11Department of Aerospace and Mechanical Engineering, The University of Texas at El PasoDepartment of Aerospace and Mechanical Engineering, The University of Texas at El PasoDepartment of Aerospace and Mechanical Engineering, The University of Texas at El PasoLaboratoire de Réactivité et de Chimie des Solides, UMR CNRS 7314, Hub de l’Énergie, Université de Picardie Jules VerneLaboratoire de Réactivité et de Chimie des Solides, UMR CNRS 7314, Hub de l’Énergie, Université de Picardie Jules VerneLaboratoire de Réactivité et de Chimie des Solides, UMR CNRS 7314, Hub de l’Énergie, Université de Picardie Jules VerneDepartment of Chemistry and Biochemistry, The University of Texas at El PasoDepartment of Civil, Environmental, and Chemical Engineering, Youngstown State UniversityMaterials Science and Technology Division, Oak Ridge National LaboratoryDepartment of Civil, Environmental, and Chemical Engineering, Youngstown State UniversityDepartment of Chemistry and Biochemistry, The University of Texas at El PasoDepartment of Aerospace and Mechanical Engineering, The University of Texas at El PasoAbstract Additive manufacturing, also called 3D printing, has the potential to enable the development of flexible, wearable and customizable batteries of any shape, maximizing energy storage while also reducing dead-weight and volume. In this work, for the first time, three-dimensional complex electrode structures of high-energy density LiNi1/3Mn1/3Co1/3O2 (NMC 111) material are developed by means of a vat photopolymerization (VPP) process combined with an innovative precursor approach. This innovative approach involves the solubilization of metal precursor salts into a UV-photopolymerizable resin, so that detrimental light scattering and increased viscosity are minimized, followed by the in-situ synthesis of NMC 111 during thermal post-processing of the printed item. The absence of solid particles within the initial resin allows the production of smaller printed features that are crucial for 3D battery design. The formulation of the UV-photopolymerizable composite resin and 3D printing of complex structures, followed by an optimization of the thermal post-processing yielding NMC 111 is thoroughly described in this study. Based on these results, this work addresses one of the key aspects for 3D printed batteries via a precursor approach: the need for a compromise between electrochemical and mechanical performance in order to obtain fully functional 3D printed electrodes. In addition, it discusses the gaps that limit the multi-material 3D printing of batteries via the VPP process.https://doi.org/10.1038/s41598-022-22444-1
spellingShingle Ana C. Martinez
Alexis Maurel
Ana P. Aranzola
Sylvie Grugeon
Stéphane Panier
Loic Dupont
Jose A. Hernandez-Viezcas
Bhargavi Mummareddy
Beth L. Armstrong
Pedro Cortes
Sreeprasad T. Sreenivasan
Eric MacDonald
Additive manufacturing of LiNi1/3Mn1/3Co1/3O2 battery electrode material via vat photopolymerization precursor approach
Scientific Reports
title Additive manufacturing of LiNi1/3Mn1/3Co1/3O2 battery electrode material via vat photopolymerization precursor approach
title_full Additive manufacturing of LiNi1/3Mn1/3Co1/3O2 battery electrode material via vat photopolymerization precursor approach
title_fullStr Additive manufacturing of LiNi1/3Mn1/3Co1/3O2 battery electrode material via vat photopolymerization precursor approach
title_full_unstemmed Additive manufacturing of LiNi1/3Mn1/3Co1/3O2 battery electrode material via vat photopolymerization precursor approach
title_short Additive manufacturing of LiNi1/3Mn1/3Co1/3O2 battery electrode material via vat photopolymerization precursor approach
title_sort additive manufacturing of lini1 3mn1 3co1 3o2 battery electrode material via vat photopolymerization precursor approach
url https://doi.org/10.1038/s41598-022-22444-1
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