A Unified Theory for 3D Gear and Thread Metrology

We propose a unified theory for the metrological treatment of helical machine elements such as cylindrical and conical gears, worms, and screw threads. The main idea is to introduce a universal 3D geometry model for threaded components that provides for distinct parameterization using a unique set o...

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Main Authors: Martin Stein, Frank Keller, Anita Przyklenk
Format: Article
Language:English
Published: MDPI AG 2021-08-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/11/16/7611
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author Martin Stein
Frank Keller
Anita Przyklenk
author_facet Martin Stein
Frank Keller
Anita Przyklenk
author_sort Martin Stein
collection DOAJ
description We propose a unified theory for the metrological treatment of helical machine elements such as cylindrical and conical gears, worms, and screw threads. The main idea is to introduce a universal 3D geometry model for threaded components that provides for distinct parameterization using a unique set of geometry parameters and that offers and a functional description of the transverse profile. Using modern 3D coordinate measuring technology, a holistic evaluation algorithm yields the actual geometry as the result of a high dimensional best-fit procedure and form deviations as corresponding residuals. All determinants and evaluation parameters can then be calculated from the set of actual geometry parameters. By applying certain constraints to the model to be fitted, the novel method can be reduced to the established 2D methods and hence meets demands for the comparison of the two procedures. The results of the novel approach have proven to be very stable and they enable the evaluation of areal measurements with no loss of information.
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spelling doaj.art-98e55b3472d54c6c816ae62028dc873a2023-11-22T06:44:16ZengMDPI AGApplied Sciences2076-34172021-08-011116761110.3390/app11167611A Unified Theory for 3D Gear and Thread MetrologyMartin Stein0Frank Keller1Anita Przyklenk2Physikalisch-Technische Bundesanstalt, Bundesallee 100, 38116 Braunschweig, GermanyPhysikalisch-Technische Bundesanstalt, Bundesallee 100, 38116 Braunschweig, GermanyPhysikalisch-Technische Bundesanstalt, Bundesallee 100, 38116 Braunschweig, GermanyWe propose a unified theory for the metrological treatment of helical machine elements such as cylindrical and conical gears, worms, and screw threads. The main idea is to introduce a universal 3D geometry model for threaded components that provides for distinct parameterization using a unique set of geometry parameters and that offers and a functional description of the transverse profile. Using modern 3D coordinate measuring technology, a holistic evaluation algorithm yields the actual geometry as the result of a high dimensional best-fit procedure and form deviations as corresponding residuals. All determinants and evaluation parameters can then be calculated from the set of actual geometry parameters. By applying certain constraints to the model to be fitted, the novel method can be reduced to the established 2D methods and hence meets demands for the comparison of the two procedures. The results of the novel approach have proven to be very stable and they enable the evaluation of areal measurements with no loss of information.https://www.mdpi.com/2076-3417/11/16/7611coordinate metrologygear metrologythread metrologyhelical machine elementsholistic evaluationareal measurements
spellingShingle Martin Stein
Frank Keller
Anita Przyklenk
A Unified Theory for 3D Gear and Thread Metrology
Applied Sciences
coordinate metrology
gear metrology
thread metrology
helical machine elements
holistic evaluation
areal measurements
title A Unified Theory for 3D Gear and Thread Metrology
title_full A Unified Theory for 3D Gear and Thread Metrology
title_fullStr A Unified Theory for 3D Gear and Thread Metrology
title_full_unstemmed A Unified Theory for 3D Gear and Thread Metrology
title_short A Unified Theory for 3D Gear and Thread Metrology
title_sort unified theory for 3d gear and thread metrology
topic coordinate metrology
gear metrology
thread metrology
helical machine elements
holistic evaluation
areal measurements
url https://www.mdpi.com/2076-3417/11/16/7611
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