Industrial Waste Pretreatment Approach for 3D Printing of Sustainable Building Materials

The large volume of industrial by-products and wastes from the construction, timber and paper industries has become a serious challenge worldwide. Recycling these industrial wastes as functional materials in the construction industry is an efficient approach for sustainable development. This study p...

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Main Authors: Qaisar Munir, Sanaz Afshariantorghabeh, Timo Kärki
Format: Article
Language:English
Published: MDPI AG 2022-08-01
Series:Urban Science
Subjects:
Online Access:https://www.mdpi.com/2413-8851/6/3/50
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author Qaisar Munir
Sanaz Afshariantorghabeh
Timo Kärki
author_facet Qaisar Munir
Sanaz Afshariantorghabeh
Timo Kärki
author_sort Qaisar Munir
collection DOAJ
description The large volume of industrial by-products and wastes from the construction, timber and paper industries has become a serious challenge worldwide. Recycling these industrial wastes as functional materials in the construction industry is an efficient approach for sustainable development. This study presents a pretreatment approach for recycling construction and demolition waste (CDW) and industrial side-streams (such as green liquor sludge, fiber waste, flotation sand and fly ash) in order to produce a geopolymer for the 3D printing of construction materials. A treatment approach was developed for screening the residues from CDW with a maximum size of 16 mm and for a combined line treatment for industrial side streams. The treatment processes utilized suitable and economical separation techniques for the recycling of waste materials. The crushing of the screened residues resulted in a homogeneous material size that facilitates the separation of mixed wastes and simplifies the classification of materials. The combined plant enabled the cost-effective treatment of various industrial wastes in a single process unit. The results show that the economic and environmental impact of the chosen techniques, in terms of their energy consumption, is highly dependent on the treatment line, separation technique and quantity of the individual waste that is processed. These recycled industrial wastes can be used as sustainable materials for the production of geopolymer concrete, contributing to the sustainability of the construction industry.
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spelling doaj.art-99600821a3114ebba0996ada6a9c75c32023-11-23T19:19:33ZengMDPI AGUrban Science2413-88512022-08-01635010.3390/urbansci6030050Industrial Waste Pretreatment Approach for 3D Printing of Sustainable Building MaterialsQaisar Munir0Sanaz Afshariantorghabeh1Timo Kärki2Fiber Composite Laboratory, LUT School of Energy Systems, Lappeenranta-Lahti University of Technology, 53850 Lappeenranta, FinlandFiber Composite Laboratory, LUT School of Energy Systems, Lappeenranta-Lahti University of Technology, 53850 Lappeenranta, FinlandFiber Composite Laboratory, LUT School of Energy Systems, Lappeenranta-Lahti University of Technology, 53850 Lappeenranta, FinlandThe large volume of industrial by-products and wastes from the construction, timber and paper industries has become a serious challenge worldwide. Recycling these industrial wastes as functional materials in the construction industry is an efficient approach for sustainable development. This study presents a pretreatment approach for recycling construction and demolition waste (CDW) and industrial side-streams (such as green liquor sludge, fiber waste, flotation sand and fly ash) in order to produce a geopolymer for the 3D printing of construction materials. A treatment approach was developed for screening the residues from CDW with a maximum size of 16 mm and for a combined line treatment for industrial side streams. The treatment processes utilized suitable and economical separation techniques for the recycling of waste materials. The crushing of the screened residues resulted in a homogeneous material size that facilitates the separation of mixed wastes and simplifies the classification of materials. The combined plant enabled the cost-effective treatment of various industrial wastes in a single process unit. The results show that the economic and environmental impact of the chosen techniques, in terms of their energy consumption, is highly dependent on the treatment line, separation technique and quantity of the individual waste that is processed. These recycled industrial wastes can be used as sustainable materials for the production of geopolymer concrete, contributing to the sustainability of the construction industry.https://www.mdpi.com/2413-8851/6/3/50construction and demolition wasteindustrial side streamsrecyclingpretreatmentsustainable construction materials3D printing
spellingShingle Qaisar Munir
Sanaz Afshariantorghabeh
Timo Kärki
Industrial Waste Pretreatment Approach for 3D Printing of Sustainable Building Materials
Urban Science
construction and demolition waste
industrial side streams
recycling
pretreatment
sustainable construction materials
3D printing
title Industrial Waste Pretreatment Approach for 3D Printing of Sustainable Building Materials
title_full Industrial Waste Pretreatment Approach for 3D Printing of Sustainable Building Materials
title_fullStr Industrial Waste Pretreatment Approach for 3D Printing of Sustainable Building Materials
title_full_unstemmed Industrial Waste Pretreatment Approach for 3D Printing of Sustainable Building Materials
title_short Industrial Waste Pretreatment Approach for 3D Printing of Sustainable Building Materials
title_sort industrial waste pretreatment approach for 3d printing of sustainable building materials
topic construction and demolition waste
industrial side streams
recycling
pretreatment
sustainable construction materials
3D printing
url https://www.mdpi.com/2413-8851/6/3/50
work_keys_str_mv AT qaisarmunir industrialwastepretreatmentapproachfor3dprintingofsustainablebuildingmaterials
AT sanazafshariantorghabeh industrialwastepretreatmentapproachfor3dprintingofsustainablebuildingmaterials
AT timokarki industrialwastepretreatmentapproachfor3dprintingofsustainablebuildingmaterials