Effect of gear ratio on the dc motor efficiency of a minifuel-cell vehicle cruising at constant speeds

The traction motor is a key component in a fuel-cell vehicle as it converts electrical energy supplied by a fuel cell into mechanical shaft work for vehicle propulsion. Motor size, torque rating and current consumption are important factors in the selection of the optimum drive motor for best energy...

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Main Authors: S. Hanapi, M.H.A Mohd Fakharuzi, A.H. Abdol Rahim, AlHassan Salami Tijani, K.I. Sainan, W.A.N. Wan Mohamed
Format: Article
Language:English
Published: Universiti Malaysia Pahang Publishing 2015-06-01
Series:Journal of Mechanical Engineering and Sciences
Subjects:
Online Access:https://journal.ump.edu.my/jmes/article/view/8588
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author S. Hanapi
M.H.A Mohd Fakharuzi
A.H. Abdol Rahim
AlHassan Salami Tijani
K.I. Sainan
W.A.N. Wan Mohamed
author_facet S. Hanapi
M.H.A Mohd Fakharuzi
A.H. Abdol Rahim
AlHassan Salami Tijani
K.I. Sainan
W.A.N. Wan Mohamed
author_sort S. Hanapi
collection DOAJ
description The traction motor is a key component in a fuel-cell vehicle as it converts electrical energy supplied by a fuel cell into mechanical shaft work for vehicle propulsion. Motor size, torque rating and current consumption are important factors in the selection of the optimum drive motor for best energy efficiency. In a practical power train assembly, the motor is coupled to the wheel via a gearing system. This study focuses on the performance with respect to traction motor efficiency relative to the gear ratio selection and variable drive cycles to minimize the power consumption of the vehicle. A test bench with a 1 kW fuel cell was developed and tests were performed at constant speeds between 15 km/h to 30 km/h with different gear ratios. Among the measured and evaluated parameters using Eagle Tree and Inertia data loggers are rpm, current, torque and power. The results show that the gear ratio selection produces a variation in required motor input power at similar drive speeds. It also shows the optimal setting of the gear ratio of more than 70% that suits the best efficiency point of the DC motor according to actual driving requirements.
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spelling doaj.art-9969d21da86340e2b70ef73945e381e42023-07-14T13:30:57ZengUniversiti Malaysia Pahang PublishingJournal of Mechanical Engineering and Sciences2289-46592231-83802015-06-01811460147110.15282/jmes.8.2015.20.0142Effect of gear ratio on the dc motor efficiency of a minifuel-cell vehicle cruising at constant speedsS. Hanapi0M.H.A Mohd Fakharuzi1A.H. Abdol Rahim2AlHassan Salami Tijani3K.I. Sainan4W.A.N. Wan Mohamed5Faculty of Mechanical Engineering, Universiti Teknologi MARA, 40450 Shah Alam, Selangor, MalaysiaFaculty of Mechanical Engineering, Universiti Teknologi MARA, 40450 Shah Alam, Selangor, MalaysiaFaculty of Mechanical Engineering, Universiti Teknologi MARA, 40450 Shah Alam, Selangor, MalaysiaFaculty of Mechanical Engineering, Universiti Teknologi MARA, 40450 Shah Alam, Selangor, MalaysiaFaculty of Mechanical Engineering, Universiti Teknologi MARA, 40450 Shah Alam, Selangor, MalaysiaFaculty of Mechanical Engineering, Universiti Teknologi MARA, 40450 Shah Alam, Selangor, MalaysiaThe traction motor is a key component in a fuel-cell vehicle as it converts electrical energy supplied by a fuel cell into mechanical shaft work for vehicle propulsion. Motor size, torque rating and current consumption are important factors in the selection of the optimum drive motor for best energy efficiency. In a practical power train assembly, the motor is coupled to the wheel via a gearing system. This study focuses on the performance with respect to traction motor efficiency relative to the gear ratio selection and variable drive cycles to minimize the power consumption of the vehicle. A test bench with a 1 kW fuel cell was developed and tests were performed at constant speeds between 15 km/h to 30 km/h with different gear ratios. Among the measured and evaluated parameters using Eagle Tree and Inertia data loggers are rpm, current, torque and power. The results show that the gear ratio selection produces a variation in required motor input power at similar drive speeds. It also shows the optimal setting of the gear ratio of more than 70% that suits the best efficiency point of the DC motor according to actual driving requirements.https://journal.ump.edu.my/jmes/article/view/8588traction motorefficiencygear ratiopem fuel-cell vehicleconstant speed
spellingShingle S. Hanapi
M.H.A Mohd Fakharuzi
A.H. Abdol Rahim
AlHassan Salami Tijani
K.I. Sainan
W.A.N. Wan Mohamed
Effect of gear ratio on the dc motor efficiency of a minifuel-cell vehicle cruising at constant speeds
Journal of Mechanical Engineering and Sciences
traction motor
efficiency
gear ratio
pem fuel-cell vehicle
constant speed
title Effect of gear ratio on the dc motor efficiency of a minifuel-cell vehicle cruising at constant speeds
title_full Effect of gear ratio on the dc motor efficiency of a minifuel-cell vehicle cruising at constant speeds
title_fullStr Effect of gear ratio on the dc motor efficiency of a minifuel-cell vehicle cruising at constant speeds
title_full_unstemmed Effect of gear ratio on the dc motor efficiency of a minifuel-cell vehicle cruising at constant speeds
title_short Effect of gear ratio on the dc motor efficiency of a minifuel-cell vehicle cruising at constant speeds
title_sort effect of gear ratio on the dc motor efficiency of a minifuel cell vehicle cruising at constant speeds
topic traction motor
efficiency
gear ratio
pem fuel-cell vehicle
constant speed
url https://journal.ump.edu.my/jmes/article/view/8588
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