Early Fault Diagnosis of Bearings Using an Improved Spectral Kurtosis by Maximum Correlated Kurtosis Deconvolution

The early fault characteristics of rolling element bearings carried by vibration signals are quite weak because the signals are generally masked by heavy background noise. To extract the weak fault characteristics of bearings from the signals, an improved spectral kurtosis (SK) method is proposed ba...

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Main Authors: Feng Jia, Yaguo Lei, Hongkai Shan, Jing Lin
Format: Article
Language:English
Published: MDPI AG 2015-11-01
Series:Sensors
Subjects:
Online Access:http://www.mdpi.com/1424-8220/15/11/29363
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author Feng Jia
Yaguo Lei
Hongkai Shan
Jing Lin
author_facet Feng Jia
Yaguo Lei
Hongkai Shan
Jing Lin
author_sort Feng Jia
collection DOAJ
description The early fault characteristics of rolling element bearings carried by vibration signals are quite weak because the signals are generally masked by heavy background noise. To extract the weak fault characteristics of bearings from the signals, an improved spectral kurtosis (SK) method is proposed based on maximum correlated kurtosis deconvolution (MCKD). The proposed method combines the ability of MCKD in indicating the periodic fault transients and the ability of SK in locating these transients in the frequency domain. A simulation signal overwhelmed by heavy noise is used to demonstrate the effectiveness of the proposed method. The results show that MCKD is beneficial to clarify the periodic impulse components of the bearing signals, and the method is able to detect the resonant frequency band of the signal and extract its fault characteristic frequency. Through analyzing actual vibration signals collected from wind turbines and hot strip rolling mills, we confirm that by using the proposed method, it is possible to extract fault characteristics and diagnose early faults of rolling element bearings. Based on the comparisons with the SK method, it is verified that the proposed method is more suitable to diagnose early faults of rolling element bearings.
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spelling doaj.art-9a07da7a1c334575bdee36387f5a41ff2022-12-22T02:17:57ZengMDPI AGSensors1424-82202015-11-011511293632937710.3390/s151129363s151129363Early Fault Diagnosis of Bearings Using an Improved Spectral Kurtosis by Maximum Correlated Kurtosis DeconvolutionFeng Jia0Yaguo Lei1Hongkai Shan2Jing Lin3State Key Laboratory for Manufacturing Systems Engineering, Xi’an Jiaotong University, No. 28 Xianning West Road, Xi’an 710049, ChinaState Key Laboratory for Manufacturing Systems Engineering, Xi’an Jiaotong University, No. 28 Xianning West Road, Xi’an 710049, ChinaState Key Laboratory for Manufacturing Systems Engineering, Xi’an Jiaotong University, No. 28 Xianning West Road, Xi’an 710049, ChinaState Key Laboratory for Manufacturing Systems Engineering, Xi’an Jiaotong University, No. 28 Xianning West Road, Xi’an 710049, ChinaThe early fault characteristics of rolling element bearings carried by vibration signals are quite weak because the signals are generally masked by heavy background noise. To extract the weak fault characteristics of bearings from the signals, an improved spectral kurtosis (SK) method is proposed based on maximum correlated kurtosis deconvolution (MCKD). The proposed method combines the ability of MCKD in indicating the periodic fault transients and the ability of SK in locating these transients in the frequency domain. A simulation signal overwhelmed by heavy noise is used to demonstrate the effectiveness of the proposed method. The results show that MCKD is beneficial to clarify the periodic impulse components of the bearing signals, and the method is able to detect the resonant frequency band of the signal and extract its fault characteristic frequency. Through analyzing actual vibration signals collected from wind turbines and hot strip rolling mills, we confirm that by using the proposed method, it is possible to extract fault characteristics and diagnose early faults of rolling element bearings. Based on the comparisons with the SK method, it is verified that the proposed method is more suitable to diagnose early faults of rolling element bearings.http://www.mdpi.com/1424-8220/15/11/29363maximum correlated kurtosis deconvolutionspectral kurtosisrolling element bearingearly fault diagnosis
spellingShingle Feng Jia
Yaguo Lei
Hongkai Shan
Jing Lin
Early Fault Diagnosis of Bearings Using an Improved Spectral Kurtosis by Maximum Correlated Kurtosis Deconvolution
Sensors
maximum correlated kurtosis deconvolution
spectral kurtosis
rolling element bearing
early fault diagnosis
title Early Fault Diagnosis of Bearings Using an Improved Spectral Kurtosis by Maximum Correlated Kurtosis Deconvolution
title_full Early Fault Diagnosis of Bearings Using an Improved Spectral Kurtosis by Maximum Correlated Kurtosis Deconvolution
title_fullStr Early Fault Diagnosis of Bearings Using an Improved Spectral Kurtosis by Maximum Correlated Kurtosis Deconvolution
title_full_unstemmed Early Fault Diagnosis of Bearings Using an Improved Spectral Kurtosis by Maximum Correlated Kurtosis Deconvolution
title_short Early Fault Diagnosis of Bearings Using an Improved Spectral Kurtosis by Maximum Correlated Kurtosis Deconvolution
title_sort early fault diagnosis of bearings using an improved spectral kurtosis by maximum correlated kurtosis deconvolution
topic maximum correlated kurtosis deconvolution
spectral kurtosis
rolling element bearing
early fault diagnosis
url http://www.mdpi.com/1424-8220/15/11/29363
work_keys_str_mv AT fengjia earlyfaultdiagnosisofbearingsusinganimprovedspectralkurtosisbymaximumcorrelatedkurtosisdeconvolution
AT yaguolei earlyfaultdiagnosisofbearingsusinganimprovedspectralkurtosisbymaximumcorrelatedkurtosisdeconvolution
AT hongkaishan earlyfaultdiagnosisofbearingsusinganimprovedspectralkurtosisbymaximumcorrelatedkurtosisdeconvolution
AT jinglin earlyfaultdiagnosisofbearingsusinganimprovedspectralkurtosisbymaximumcorrelatedkurtosisdeconvolution