Grinding Media Motion and Collisions in Different Zones of Stirred Media Mills

Product fineness during grinding in stirred media mills is mainly influenced by the specific energy input, the stress energy transferred by the colliding grinding media and the stress frequency. The stress energy from grinding media collisions is heterogeneously distributed in stirred media mills. H...

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Main Authors: Greta Fragnière, Aleksandra Naumann, Marcel Schrader, Arno Kwade, Carsten Schilde
Format: Article
Language:English
Published: MDPI AG 2021-02-01
Series:Minerals
Subjects:
Online Access:https://www.mdpi.com/2075-163X/11/2/185
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author Greta Fragnière
Aleksandra Naumann
Marcel Schrader
Arno Kwade
Carsten Schilde
author_facet Greta Fragnière
Aleksandra Naumann
Marcel Schrader
Arno Kwade
Carsten Schilde
author_sort Greta Fragnière
collection DOAJ
description Product fineness during grinding in stirred media mills is mainly influenced by the specific energy input, the stress energy transferred by the colliding grinding media and the stress frequency. The stress energy from grinding media collisions is heterogeneously distributed in stirred media mills. Herein, in order to characterize the stress energy distribution and the local grinding media collision frequencies, the grinding media motion was calculated using discrete element method (DEM) simulations coupled with computational fluid dynamics (CFD). The local grinding media concentration, velocity profiles, grinding media collisions and stress energies were compared for varied total grinding media fillings and stirrer speeds. It was confirmed that the normalized grinding media velocity profile can be used to divide the grinding chamber into four types of zones that allow the modeling of the stress energy distribution. However, the collision frequency showed very different distributions for varied stirrer velocities and grinding media fillings.
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spelling doaj.art-9a492f5b6c6243829988408393e742162023-12-03T13:16:11ZengMDPI AGMinerals2075-163X2021-02-0111218510.3390/min11020185Grinding Media Motion and Collisions in Different Zones of Stirred Media MillsGreta Fragnière0Aleksandra Naumann1Marcel Schrader2Arno Kwade3Carsten Schilde4Institute for Particle Technology, Technische Universität Braunschweig, 38104 Braunschweig, GermanyInstitute for Particle Technology, Technische Universität Braunschweig, 38104 Braunschweig, GermanyInstitute for Particle Technology, Technische Universität Braunschweig, 38104 Braunschweig, GermanyInstitute for Particle Technology, Technische Universität Braunschweig, 38104 Braunschweig, GermanyInstitute for Particle Technology, Technische Universität Braunschweig, 38104 Braunschweig, GermanyProduct fineness during grinding in stirred media mills is mainly influenced by the specific energy input, the stress energy transferred by the colliding grinding media and the stress frequency. The stress energy from grinding media collisions is heterogeneously distributed in stirred media mills. Herein, in order to characterize the stress energy distribution and the local grinding media collision frequencies, the grinding media motion was calculated using discrete element method (DEM) simulations coupled with computational fluid dynamics (CFD). The local grinding media concentration, velocity profiles, grinding media collisions and stress energies were compared for varied total grinding media fillings and stirrer speeds. It was confirmed that the normalized grinding media velocity profile can be used to divide the grinding chamber into four types of zones that allow the modeling of the stress energy distribution. However, the collision frequency showed very different distributions for varied stirrer velocities and grinding media fillings.https://www.mdpi.com/2075-163X/11/2/185discrete element methodstress energy modelcomminutionfine grindingstirred media mill
spellingShingle Greta Fragnière
Aleksandra Naumann
Marcel Schrader
Arno Kwade
Carsten Schilde
Grinding Media Motion and Collisions in Different Zones of Stirred Media Mills
Minerals
discrete element method
stress energy model
comminution
fine grinding
stirred media mill
title Grinding Media Motion and Collisions in Different Zones of Stirred Media Mills
title_full Grinding Media Motion and Collisions in Different Zones of Stirred Media Mills
title_fullStr Grinding Media Motion and Collisions in Different Zones of Stirred Media Mills
title_full_unstemmed Grinding Media Motion and Collisions in Different Zones of Stirred Media Mills
title_short Grinding Media Motion and Collisions in Different Zones of Stirred Media Mills
title_sort grinding media motion and collisions in different zones of stirred media mills
topic discrete element method
stress energy model
comminution
fine grinding
stirred media mill
url https://www.mdpi.com/2075-163X/11/2/185
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