Application of multi-leaf foil bearings in high-speed turbo-machinery

Foil bearings, featuring various advantages (such as high-speed, good operation stability, low friction, long life, strong adaptability, wide temperature range, and oil-free), are promised to have good development prospects and application in high-speed centrifugal machinery. In order to evaluate th...

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Main Authors: Yu GUO, Yu HOU, Qi ZHAO, Xionghao REN, Tianwei LAI
Format: Article
Language:English
Published: The Japan Society of Mechanical Engineers 2020-07-01
Series:Journal of Advanced Mechanical Design, Systems, and Manufacturing
Subjects:
Online Access:https://www.jstage.jst.go.jp/article/jamdsm/14/6/14_2020jamdsm0085/_pdf/-char/en
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author Yu GUO
Yu HOU
Qi ZHAO
Xionghao REN
Tianwei LAI
author_facet Yu GUO
Yu HOU
Qi ZHAO
Xionghao REN
Tianwei LAI
author_sort Yu GUO
collection DOAJ
description Foil bearings, featuring various advantages (such as high-speed, good operation stability, low friction, long life, strong adaptability, wide temperature range, and oil-free), are promised to have good development prospects and application in high-speed centrifugal machinery. In order to evaluate the actual performance of the multi-leaf foil bearings and promote their further application in the high-speed turbo-machinery, the experimental research of multi-leaf foil bearings with rotor diameter of 25 mm are conducted in this paper. The static and transient tests of the multi-leaf journal bearings with different foil thickness are initiated on the journal bearing test rig to analyze their characteristics, such as the load-deflection, bearing Coulomb friction, start-up and operating friction torque, which could provide guidance for the structural parameter design and exploitation of the bearing. Afterwards, two different bearing combinations are adopted as the supporting components, namely A-type: multi-leaf foil journal bearing with aerostatic thrust bearing and B-type: multi-leaf foil journal bearing with multi-leaf foil thrust bearing. They are applied in the high-speed turbo machinery with the rotor diameter of 25 mm to assess the direct application of the multi-leaf foil bearings in high-speed turbo-machinery. The transient speed-up, high speed, and speed-down experiments of the rotor-bearing system are conducted and their transient characteristics and stability are compared. The experimental results indicate that the start-up (0.6x10-2~1.8x10-2N·m) and steady operation frictional torque (0.25x10-2~0.5x10-2N·m) of the multi-leaf foil journal bearing is relative small; the impeller-rotor system operates steadily and smoothly with good repeatability, supported by A-type and B-type, the maximum rotor speed at about 94krpm achieved in the tests is close under the support of A-type and B-type. However, there are smaller main frequency amplitude, nonsynchronous amplitude and better rotor orbit in the transient processes with the support of B-type, which indicates better stability.
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spelling doaj.art-9ab0b24e626b4f3592bd1ff0ccba863d2022-12-22T00:56:17ZengThe Japan Society of Mechanical EngineersJournal of Advanced Mechanical Design, Systems, and Manufacturing1881-30542020-07-01146JAMDSM0085JAMDSM008510.1299/jamdsm.2020jamdsm0085jamdsmApplication of multi-leaf foil bearings in high-speed turbo-machineryYu GUO0Yu HOU1Qi ZHAO2Xionghao REN3Tianwei LAI4State Key Laboratory of Multiphase Flow in Power Engineering Xi’an Jiaotong UniversityState Key Laboratory of Multiphase Flow in Power Engineering Xi’an Jiaotong UniversityState Key Laboratory of Multiphase Flow in Power Engineering Xi’an Jiaotong UniversityState Key Laboratory of Multiphase Flow in Power Engineering Xi’an Jiaotong UniversityState Key Laboratory of Multiphase Flow in Power Engineering Xi’an Jiaotong UniversityFoil bearings, featuring various advantages (such as high-speed, good operation stability, low friction, long life, strong adaptability, wide temperature range, and oil-free), are promised to have good development prospects and application in high-speed centrifugal machinery. In order to evaluate the actual performance of the multi-leaf foil bearings and promote their further application in the high-speed turbo-machinery, the experimental research of multi-leaf foil bearings with rotor diameter of 25 mm are conducted in this paper. The static and transient tests of the multi-leaf journal bearings with different foil thickness are initiated on the journal bearing test rig to analyze their characteristics, such as the load-deflection, bearing Coulomb friction, start-up and operating friction torque, which could provide guidance for the structural parameter design and exploitation of the bearing. Afterwards, two different bearing combinations are adopted as the supporting components, namely A-type: multi-leaf foil journal bearing with aerostatic thrust bearing and B-type: multi-leaf foil journal bearing with multi-leaf foil thrust bearing. They are applied in the high-speed turbo machinery with the rotor diameter of 25 mm to assess the direct application of the multi-leaf foil bearings in high-speed turbo-machinery. The transient speed-up, high speed, and speed-down experiments of the rotor-bearing system are conducted and their transient characteristics and stability are compared. The experimental results indicate that the start-up (0.6x10-2~1.8x10-2N·m) and steady operation frictional torque (0.25x10-2~0.5x10-2N·m) of the multi-leaf foil journal bearing is relative small; the impeller-rotor system operates steadily and smoothly with good repeatability, supported by A-type and B-type, the maximum rotor speed at about 94krpm achieved in the tests is close under the support of A-type and B-type. However, there are smaller main frequency amplitude, nonsynchronous amplitude and better rotor orbit in the transient processes with the support of B-type, which indicates better stability.https://www.jstage.jst.go.jp/article/jamdsm/14/6/14_2020jamdsm0085/_pdf/-char/enturbo machinerymulti-leaf foil bearingaerodynamic lubricationstability studyengineering application
spellingShingle Yu GUO
Yu HOU
Qi ZHAO
Xionghao REN
Tianwei LAI
Application of multi-leaf foil bearings in high-speed turbo-machinery
Journal of Advanced Mechanical Design, Systems, and Manufacturing
turbo machinery
multi-leaf foil bearing
aerodynamic lubrication
stability study
engineering application
title Application of multi-leaf foil bearings in high-speed turbo-machinery
title_full Application of multi-leaf foil bearings in high-speed turbo-machinery
title_fullStr Application of multi-leaf foil bearings in high-speed turbo-machinery
title_full_unstemmed Application of multi-leaf foil bearings in high-speed turbo-machinery
title_short Application of multi-leaf foil bearings in high-speed turbo-machinery
title_sort application of multi leaf foil bearings in high speed turbo machinery
topic turbo machinery
multi-leaf foil bearing
aerodynamic lubrication
stability study
engineering application
url https://www.jstage.jst.go.jp/article/jamdsm/14/6/14_2020jamdsm0085/_pdf/-char/en
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AT qizhao applicationofmultileaffoilbearingsinhighspeedturbomachinery
AT xionghaoren applicationofmultileaffoilbearingsinhighspeedturbomachinery
AT tianweilai applicationofmultileaffoilbearingsinhighspeedturbomachinery