Application of Quality Function Deployment (QFD) in Die Redesign to Lowering Rework of Stamping Parts
In this work, QFD was utilized in die redesign to solve burrs and incorrect dimension defects in the stamping part. Because of these defects, almost 87% of processed parts were reworked in one industrial case. Based on root cause analysis, the burrs and incorrect dimension de- fects resulted in the...
| Main Authors: | , , , |
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| Format: | Article |
| Language: | English |
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University of Novi Sad, Faculty of Technical Sciences
2023-09-01
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| Series: | International Journal of Industrial Engineering and Management |
| Subjects: | |
| Online Access: | http://www.ijiemjournal.uns.ac.rs/images/journal/volume14/IJIEM_337.pdf |
| _version_ | 1797684824995004416 |
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| author | Muslimin Al Masta Dhiya Luqyana Azam Milah Muhamad Cucuk Nur Rosyidi |
| author_facet | Muslimin Al Masta Dhiya Luqyana Azam Milah Muhamad Cucuk Nur Rosyidi |
| author_sort | Muslimin Al Masta |
| collection | DOAJ |
| description | In this work, QFD was utilized in die redesign to solve burrs and incorrect dimension defects in the stamping part. Because of these defects, almost 87% of processed parts were reworked in one industrial case. Based on root cause analysis, the burrs and incorrect dimension de- fects resulted in the cam piercing, piercing, and separating on compound dies of the existing stamping process. Dies configuration is indicated as the cause of these defects. This study aims to decrease the defects. The work consists of problem identification, RCA, die planning using the House of Quality of QFD phase 1, die design using QFD phase 2, and fabrication and assembly using QFD phase 3. Finally, QFD phase 4 tests the design die with 1,000 tons load and 30 samples in regular production and then analyzes. The result shows that reworked parts decreased from 87% to 0%. It concluded that QFD can be applied effectively in this work. |
| first_indexed | 2024-03-12T00:36:20Z |
| format | Article |
| id | doaj.art-9abc6df967194e028850c8bbedfaff9e |
| institution | Directory Open Access Journal |
| issn | 2217-2661 2683-345X |
| language | English |
| last_indexed | 2024-03-12T00:36:20Z |
| publishDate | 2023-09-01 |
| publisher | University of Novi Sad, Faculty of Technical Sciences |
| record_format | Article |
| series | International Journal of Industrial Engineering and Management |
| spelling | doaj.art-9abc6df967194e028850c8bbedfaff9e2023-09-15T09:34:19ZengUniversity of Novi Sad, Faculty of Technical SciencesInternational Journal of Industrial Engineering and Management2217-26612683-345X2023-09-01143257270http://doi.org/10.24867/IJIEM-2023-3-337337Application of Quality Function Deployment (QFD) in Die Redesign to Lowering Rework of Stamping PartsMuslimin Al Masta0Dhiya Luqyana1Azam Milah Muhamad2Cucuk Nur RosyidiUniversitas Sebelas Maret, Industrial Engineering Department, Surakarta, IndonesiaUniversitas Sebelas Maret, Industrial Engineering Department, Surakarta, IndonesiaUniversitas Sebelas Maret, Industrial Engineering Department, Surakarta, IndonesiaIn this work, QFD was utilized in die redesign to solve burrs and incorrect dimension defects in the stamping part. Because of these defects, almost 87% of processed parts were reworked in one industrial case. Based on root cause analysis, the burrs and incorrect dimension de- fects resulted in the cam piercing, piercing, and separating on compound dies of the existing stamping process. Dies configuration is indicated as the cause of these defects. This study aims to decrease the defects. The work consists of problem identification, RCA, die planning using the House of Quality of QFD phase 1, die design using QFD phase 2, and fabrication and assembly using QFD phase 3. Finally, QFD phase 4 tests the design die with 1,000 tons load and 30 samples in regular production and then analyzes. The result shows that reworked parts decreased from 87% to 0%. It concluded that QFD can be applied effectively in this work.http://www.ijiemjournal.uns.ac.rs/images/journal/volume14/IJIEM_337.pdfqfdburr and incorrect dimensionstamping partdies and punch |
| spellingShingle | Muslimin Al Masta Dhiya Luqyana Azam Milah Muhamad Cucuk Nur Rosyidi Application of Quality Function Deployment (QFD) in Die Redesign to Lowering Rework of Stamping Parts International Journal of Industrial Engineering and Management qfd burr and incorrect dimension stamping part dies and punch |
| title | Application of Quality Function Deployment (QFD) in Die Redesign to Lowering Rework of
Stamping Parts |
| title_full | Application of Quality Function Deployment (QFD) in Die Redesign to Lowering Rework of
Stamping Parts |
| title_fullStr | Application of Quality Function Deployment (QFD) in Die Redesign to Lowering Rework of
Stamping Parts |
| title_full_unstemmed | Application of Quality Function Deployment (QFD) in Die Redesign to Lowering Rework of
Stamping Parts |
| title_short | Application of Quality Function Deployment (QFD) in Die Redesign to Lowering Rework of
Stamping Parts |
| title_sort | application of quality function deployment qfd in die redesign to lowering rework of stamping parts |
| topic | qfd burr and incorrect dimension stamping part dies and punch |
| url | http://www.ijiemjournal.uns.ac.rs/images/journal/volume14/IJIEM_337.pdf |
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