Intraparticle Modeling of Non-Uniform Active Phase Distribution Catalyst

To maximize the performances of heterogeneous catalytic reactors, it is necessary to consider many parameters. Catalytic particle morphology (dimension, shape, active phase distribution) is generally previously established and seldom considered in the optimization of the catalyst to be specific for...

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Main Authors: Vincenzo Russo, Luca Mastroianni, Riccardo Tesser, Tapio Salmi, Martino Di Serio
Format: Article
Language:English
Published: MDPI AG 2020-04-01
Series:ChemEngineering
Subjects:
Online Access:https://www.mdpi.com/2305-7084/4/2/24
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author Vincenzo Russo
Luca Mastroianni
Riccardo Tesser
Tapio Salmi
Martino Di Serio
author_facet Vincenzo Russo
Luca Mastroianni
Riccardo Tesser
Tapio Salmi
Martino Di Serio
author_sort Vincenzo Russo
collection DOAJ
description To maximize the performances of heterogeneous catalytic reactors, it is necessary to consider many parameters. Catalytic particle morphology (dimension, shape, active phase distribution) is generally previously established and seldom considered in the optimization of the catalyst to be specific for a given process. In this work, the influence of active phase distribution within spherical catalytic particles (egg-shell, egg-yolk and egg-white), on the yield and selectivity of a product is shown for a consecutive reaction network; here, the intermediate component is the main product of interest. Intraparticle mass and energy balances under non-steady conditions were implemented. Sensitivity studies lead to the identification of the optimal conditions, thus maximizing the yield of the intermediate for each active phase distribution. It was demonstrated that the egg-shell catalyst can maximize the intermediate yield, with a lower active-phase usage.
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spelling doaj.art-9ac24026ae534a958af88ea588b0c5d72023-11-19T21:06:42ZengMDPI AGChemEngineering2305-70842020-04-01422410.3390/chemengineering4020024Intraparticle Modeling of Non-Uniform Active Phase Distribution CatalystVincenzo Russo0Luca Mastroianni1Riccardo Tesser2Tapio Salmi3Martino Di Serio4Chemical Sciences Department, University of Naples Federico II, IT-80126 Napoli, ItalyChemical Sciences Department, University of Naples Federico II, IT-80126 Napoli, ItalyChemical Sciences Department, University of Naples Federico II, IT-80126 Napoli, ItalyLaboratory of Industrial Chemistry and Reaction Engineering, Åbo Akademi, FI-20500 Turku/Åbo, FinlandChemical Sciences Department, University of Naples Federico II, IT-80126 Napoli, ItalyTo maximize the performances of heterogeneous catalytic reactors, it is necessary to consider many parameters. Catalytic particle morphology (dimension, shape, active phase distribution) is generally previously established and seldom considered in the optimization of the catalyst to be specific for a given process. In this work, the influence of active phase distribution within spherical catalytic particles (egg-shell, egg-yolk and egg-white), on the yield and selectivity of a product is shown for a consecutive reaction network; here, the intermediate component is the main product of interest. Intraparticle mass and energy balances under non-steady conditions were implemented. Sensitivity studies lead to the identification of the optimal conditions, thus maximizing the yield of the intermediate for each active phase distribution. It was demonstrated that the egg-shell catalyst can maximize the intermediate yield, with a lower active-phase usage.https://www.mdpi.com/2305-7084/4/2/24heterogeneous catalysisnon-uniform catalystintraparticle diffusion modelcatalyst performance enhancementin-series reaction modelling
spellingShingle Vincenzo Russo
Luca Mastroianni
Riccardo Tesser
Tapio Salmi
Martino Di Serio
Intraparticle Modeling of Non-Uniform Active Phase Distribution Catalyst
ChemEngineering
heterogeneous catalysis
non-uniform catalyst
intraparticle diffusion model
catalyst performance enhancement
in-series reaction modelling
title Intraparticle Modeling of Non-Uniform Active Phase Distribution Catalyst
title_full Intraparticle Modeling of Non-Uniform Active Phase Distribution Catalyst
title_fullStr Intraparticle Modeling of Non-Uniform Active Phase Distribution Catalyst
title_full_unstemmed Intraparticle Modeling of Non-Uniform Active Phase Distribution Catalyst
title_short Intraparticle Modeling of Non-Uniform Active Phase Distribution Catalyst
title_sort intraparticle modeling of non uniform active phase distribution catalyst
topic heterogeneous catalysis
non-uniform catalyst
intraparticle diffusion model
catalyst performance enhancement
in-series reaction modelling
url https://www.mdpi.com/2305-7084/4/2/24
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AT tapiosalmi intraparticlemodelingofnonuniformactivephasedistributioncatalyst
AT martinodiserio intraparticlemodelingofnonuniformactivephasedistributioncatalyst