Efficient recycling pathway of bio-based composite polyurethane foams via sustainable diamine

Aminolysis is widely recognized as a valuable chemical route for depolymerizing polymeric materials containing ester, amide, or urethane functional groups, including polyurethane foams. Bio-based polyurethane foams, pristine and reinforced with 40 wt% of sustainable fillers, were depolymerized in th...

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Main Authors: Federica Recupido, Giuseppe Cesare Lama, Sebastian Steffen, Christian Dreyer, Holger Seidlitz, Vincenzo Russo, Marino Lavorgna, Ferdinando De Luca Bossa, Selena Silvano, Laura Boggioni, Letizia Verdolotti
Format: Article
Language:English
Published: Elsevier 2024-01-01
Series:Ecotoxicology and Environmental Safety
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S0147651323012629
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author Federica Recupido
Giuseppe Cesare Lama
Sebastian Steffen
Christian Dreyer
Holger Seidlitz
Vincenzo Russo
Marino Lavorgna
Ferdinando De Luca Bossa
Selena Silvano
Laura Boggioni
Letizia Verdolotti
author_facet Federica Recupido
Giuseppe Cesare Lama
Sebastian Steffen
Christian Dreyer
Holger Seidlitz
Vincenzo Russo
Marino Lavorgna
Ferdinando De Luca Bossa
Selena Silvano
Laura Boggioni
Letizia Verdolotti
author_sort Federica Recupido
collection DOAJ
description Aminolysis is widely recognized as a valuable chemical route for depolymerizing polymeric materials containing ester, amide, or urethane functional groups, including polyurethane foams. Bio-based polyurethane foams, pristine and reinforced with 40 wt% of sustainable fillers, were depolymerized in the presence of bio-derived butane-1,4-diamine, BDA. A process comparison was made using fossil-derived ethane-1,2-diamine, EDA, by varying amine/polyurethane ratio (F/A, 1:1 and 1:0.6). The obtained depolymerized systems were analyzed by FTIR and NMR characterizations to understand the effect of both diamines on the degradation pathway. The use of bio-based BDA seemed to be more effective with respect to conventional EDA, owing to its stronger basicity (and thus higher nucleophilicity), corresponding to faster depolymerization rates. BDA-based depolymerized systems were then employed to prepare second-generation bio-based composite polyurethane foams by partial replacement of isocyanate components (20 wt%). The morphological, mechanical, and thermal conductivity properties of the second-generation polyurethane foams were evaluated. The best performances (σ10 %=71 ± 9 kPa, λ = 0.042 ± 0.015 W∙ m-1 ∙K-1) were attained by employing the lowest F/A ratio (1:0.6); this demonstrates their potential application in different sectors such as packaging or construction, fulfilling the paradigm of the circular economy.
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spelling doaj.art-9aff6a16cee94159ac6d2311b9ed30b22023-12-22T05:31:47ZengElsevierEcotoxicology and Environmental Safety0147-65132024-01-01269115758Efficient recycling pathway of bio-based composite polyurethane foams via sustainable diamineFederica Recupido0Giuseppe Cesare Lama1Sebastian Steffen2Christian Dreyer3Holger Seidlitz4Vincenzo Russo5Marino Lavorgna6Ferdinando De Luca Bossa7Selena Silvano8Laura Boggioni9Letizia Verdolotti10Institute of Polymers, Composites and Biomaterials, Italian National Research Council, P.le. E. Fermi 1, 80055 Portici, Naples, ItalyInstitute of Polymers, Composites and Biomaterials, Italian National Research Council, P.le. E. Fermi 1, 80055 Portici, Naples, ItalyFraunhofer-Institute for Applied Polymer Research IAP Research Division Polymeric Materials and Composites PYCO, Schmiedestrasse 5, 15745 Wildau, GermanyFraunhofer-Institute for Applied Polymer Research IAP Research Division Polymeric Materials and Composites PYCO, Schmiedestrasse 5, 15745 Wildau, GermanyFraunhofer-Institute for Applied Polymer Research IAP Research Division Polymeric Materials and Composites PYCO, Schmiedestrasse 5, 15745 Wildau, GermanyDepartment of Chemical Sciences, University of Naples, Federico II, Via Cinthia 4, 80126 Naples, ItalyInstitute of Polymers, Composites and Biomaterials, Italian National Research Council, P.le. E. Fermi 1, 80055 Portici, Naples, ItalyInstitute of Polymers, Composites and Biomaterials, Italian National Research Council, P.le. E. Fermi 1, 80055 Portici, Naples, ItalyInstitute of Chemical Sciences and Technologies “G. Natta, Italian National Research Council, Via A. Corti 12, 20133 Milan, ItalyInstitute of Chemical Sciences and Technologies “G. Natta, Italian National Research Council, Via A. Corti 12, 20133 Milan, Italy; Corresponding authors.Institute of Polymers, Composites and Biomaterials, Italian National Research Council, P.le. E. Fermi 1, 80055 Portici, Naples, Italy; Corresponding authors.Aminolysis is widely recognized as a valuable chemical route for depolymerizing polymeric materials containing ester, amide, or urethane functional groups, including polyurethane foams. Bio-based polyurethane foams, pristine and reinforced with 40 wt% of sustainable fillers, were depolymerized in the presence of bio-derived butane-1,4-diamine, BDA. A process comparison was made using fossil-derived ethane-1,2-diamine, EDA, by varying amine/polyurethane ratio (F/A, 1:1 and 1:0.6). The obtained depolymerized systems were analyzed by FTIR and NMR characterizations to understand the effect of both diamines on the degradation pathway. The use of bio-based BDA seemed to be more effective with respect to conventional EDA, owing to its stronger basicity (and thus higher nucleophilicity), corresponding to faster depolymerization rates. BDA-based depolymerized systems were then employed to prepare second-generation bio-based composite polyurethane foams by partial replacement of isocyanate components (20 wt%). The morphological, mechanical, and thermal conductivity properties of the second-generation polyurethane foams were evaluated. The best performances (σ10 %=71 ± 9 kPa, λ = 0.042 ± 0.015 W∙ m-1 ∙K-1) were attained by employing the lowest F/A ratio (1:0.6); this demonstrates their potential application in different sectors such as packaging or construction, fulfilling the paradigm of the circular economy.http://www.sciencedirect.com/science/article/pii/S0147651323012629Chemical recyclingAminolysisBio-based diaminesBio-based PUR foamsSecond generation-composite PUR foamsSustainability
spellingShingle Federica Recupido
Giuseppe Cesare Lama
Sebastian Steffen
Christian Dreyer
Holger Seidlitz
Vincenzo Russo
Marino Lavorgna
Ferdinando De Luca Bossa
Selena Silvano
Laura Boggioni
Letizia Verdolotti
Efficient recycling pathway of bio-based composite polyurethane foams via sustainable diamine
Ecotoxicology and Environmental Safety
Chemical recycling
Aminolysis
Bio-based diamines
Bio-based PUR foams
Second generation-composite PUR foams
Sustainability
title Efficient recycling pathway of bio-based composite polyurethane foams via sustainable diamine
title_full Efficient recycling pathway of bio-based composite polyurethane foams via sustainable diamine
title_fullStr Efficient recycling pathway of bio-based composite polyurethane foams via sustainable diamine
title_full_unstemmed Efficient recycling pathway of bio-based composite polyurethane foams via sustainable diamine
title_short Efficient recycling pathway of bio-based composite polyurethane foams via sustainable diamine
title_sort efficient recycling pathway of bio based composite polyurethane foams via sustainable diamine
topic Chemical recycling
Aminolysis
Bio-based diamines
Bio-based PUR foams
Second generation-composite PUR foams
Sustainability
url http://www.sciencedirect.com/science/article/pii/S0147651323012629
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