Concept of a Dual Energy Storage System for Sustainable Energy Supply of Automated Guided Vehicles

Due to the growing number of automated guided vehicles (AGVs) in use in industry, as well as the increasing demand for limited raw materials, such as lithium for electric vehicles (EV), a more sustainable solution for mobile energy storage in AGVs is being sought. This paper presents a dual energy s...

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Main Authors: Marvin Sperling, Tommi Kivelä
Format: Article
Language:English
Published: MDPI AG 2022-01-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/15/2/479
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author Marvin Sperling
Tommi Kivelä
author_facet Marvin Sperling
Tommi Kivelä
author_sort Marvin Sperling
collection DOAJ
description Due to the growing number of automated guided vehicles (AGVs) in use in industry, as well as the increasing demand for limited raw materials, such as lithium for electric vehicles (EV), a more sustainable solution for mobile energy storage in AGVs is being sought. This paper presents a dual energy storage system (DESS) concept, based on a combination of an electrical (supercapacitors) and an electro-chemical energy storage system (battery), used separately depending on the required transport distance. Each energy storage unit (ESU) in this DESS is capable of supplying the AGV completely. The concept takes into account requirements for a complex material flow as well as minimizing the energy storage capacity required for the operation of the AGV. An energy flow analysis is performed and further used as a basis to derive three possible circuit concepts for the technical realization. The circuit concepts are compared to other approaches from related work, differentiating the functionality to hybrid energy storage systems (HESS). The functionality of the concepts was validated by mapping the energy flow states to active circuit components. Finally, an approach for implementing the control strategy as a state machine is given, and conclusions for further investigations are drawn.
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spelling doaj.art-9b37255582314df7b6ed209f6d37eb2f2023-11-23T13:36:52ZengMDPI AGEnergies1996-10732022-01-0115247910.3390/en15020479Concept of a Dual Energy Storage System for Sustainable Energy Supply of Automated Guided VehiclesMarvin Sperling0Tommi Kivelä1Institute for Material Handling and Logistics, Karlsruhe Institute of Technology, 76131 Karlsruhe, GermanyInstitute for Material Handling and Logistics, Karlsruhe Institute of Technology, 76131 Karlsruhe, GermanyDue to the growing number of automated guided vehicles (AGVs) in use in industry, as well as the increasing demand for limited raw materials, such as lithium for electric vehicles (EV), a more sustainable solution for mobile energy storage in AGVs is being sought. This paper presents a dual energy storage system (DESS) concept, based on a combination of an electrical (supercapacitors) and an electro-chemical energy storage system (battery), used separately depending on the required transport distance. Each energy storage unit (ESU) in this DESS is capable of supplying the AGV completely. The concept takes into account requirements for a complex material flow as well as minimizing the energy storage capacity required for the operation of the AGV. An energy flow analysis is performed and further used as a basis to derive three possible circuit concepts for the technical realization. The circuit concepts are compared to other approaches from related work, differentiating the functionality to hybrid energy storage systems (HESS). The functionality of the concepts was validated by mapping the energy flow states to active circuit components. Finally, an approach for implementing the control strategy as a state machine is given, and conclusions for further investigations are drawn.https://www.mdpi.com/1996-1073/15/2/479AGVhybrid energy storage systemHESSDESSsustainabilityenergy storage design
spellingShingle Marvin Sperling
Tommi Kivelä
Concept of a Dual Energy Storage System for Sustainable Energy Supply of Automated Guided Vehicles
Energies
AGV
hybrid energy storage system
HESS
DESS
sustainability
energy storage design
title Concept of a Dual Energy Storage System for Sustainable Energy Supply of Automated Guided Vehicles
title_full Concept of a Dual Energy Storage System for Sustainable Energy Supply of Automated Guided Vehicles
title_fullStr Concept of a Dual Energy Storage System for Sustainable Energy Supply of Automated Guided Vehicles
title_full_unstemmed Concept of a Dual Energy Storage System for Sustainable Energy Supply of Automated Guided Vehicles
title_short Concept of a Dual Energy Storage System for Sustainable Energy Supply of Automated Guided Vehicles
title_sort concept of a dual energy storage system for sustainable energy supply of automated guided vehicles
topic AGV
hybrid energy storage system
HESS
DESS
sustainability
energy storage design
url https://www.mdpi.com/1996-1073/15/2/479
work_keys_str_mv AT marvinsperling conceptofadualenergystoragesystemforsustainableenergysupplyofautomatedguidedvehicles
AT tommikivela conceptofadualenergystoragesystemforsustainableenergysupplyofautomatedguidedvehicles