Microstructure and Mechanical Behavior of Hot Extruded Aluminum/Tin-Bismuth Composites Produced by Powder Metallurgy

In this study, Al-BiSn composites were synthesized by a combination of microwave sintering and hot extrusion processes. The structural, morphological, mechanical, and thermal properties were investigated to elucidate the role of Bi<sub>60</sub>Sn<sub>40</sub> (BiSn) alloy con...

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Main Authors: Adnan Khan, Penchal Reddy Matli, Muddasir Nawaz, Manohar Reddy Mattli, Gururaj Parande, Vyasaraj Manakari, Abdul Shakoor, Amina Sultan Aljaber, Manoj Gupta
Format: Article
Language:English
Published: MDPI AG 2020-04-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/10/8/2812
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author Adnan Khan
Penchal Reddy Matli
Muddasir Nawaz
Manohar Reddy Mattli
Gururaj Parande
Vyasaraj Manakari
Abdul Shakoor
Amina Sultan Aljaber
Manoj Gupta
author_facet Adnan Khan
Penchal Reddy Matli
Muddasir Nawaz
Manohar Reddy Mattli
Gururaj Parande
Vyasaraj Manakari
Abdul Shakoor
Amina Sultan Aljaber
Manoj Gupta
author_sort Adnan Khan
collection DOAJ
description In this study, Al-BiSn composites were synthesized by a combination of microwave sintering and hot extrusion processes. The structural, morphological, mechanical, and thermal properties were investigated to elucidate the role of Bi<sub>60</sub>Sn<sub>40</sub> (BiSn) alloy content (5, 10, and 15 wt.%) in modifying the properties of Al-BiSn composites. The X-ray diffraction (XRD) patterns confirmed the presence of aluminum and BiSn particles. Distribution of BiSn particles in Al-BiSn composites was confirmed by field emission scanning electron microscopy associated with energy dispersive X-ray analysis (FE-SEM-EDX). Results indicated that hot extruded Al-(15 wt.% BiSn) composite exhibits maximum hardness (78 ± 4 Hv) and tensile strength (185 ± 3 MPa), which were 117% and 58% improvements, respectively, compared to pure Al. This improvement in mechanical properties can be attributed to the strengthening effect of BiSn particles. A decline in the values of the coefficient of thermal expansion (CTE) with an increasing amount of BiSn particles reflects the enhanced thermal stability of developed Al-BiSn composites. The promising properties of Al-BiSn composites make them suitable for many industrial applications.
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spelling doaj.art-9b39e75e56924632b0b2aa3e665c77e02023-11-19T22:03:15ZengMDPI AGApplied Sciences2076-34172020-04-01108281210.3390/app10082812Microstructure and Mechanical Behavior of Hot Extruded Aluminum/Tin-Bismuth Composites Produced by Powder MetallurgyAdnan Khan0Penchal Reddy Matli1Muddasir Nawaz2Manohar Reddy Mattli3Gururaj Parande4Vyasaraj Manakari5Abdul Shakoor6Amina Sultan Aljaber7Manoj Gupta8Center for Advanced Materials (CAM), Qatar University, Doha 2713, QatarDepartment of Mechanical Engineering, National University of Singapore, Singapore 117576, SingaporeCenter for Advanced Materials (CAM), Qatar University, Doha 2713, QatarCenter for Advanced Materials (CAM), Qatar University, Doha 2713, QatarDepartment of Mechanical Engineering, National University of Singapore, Singapore 117576, SingaporeDepartment of Mechanical Engineering, National University of Singapore, Singapore 117576, SingaporeCenter for Advanced Materials (CAM), Qatar University, Doha 2713, QatarDepartment of Chemistry, College of Arts and Science, Qatar University, Doha 2713, QatarDepartment of Mechanical Engineering, National University of Singapore, Singapore 117576, SingaporeIn this study, Al-BiSn composites were synthesized by a combination of microwave sintering and hot extrusion processes. The structural, morphological, mechanical, and thermal properties were investigated to elucidate the role of Bi<sub>60</sub>Sn<sub>40</sub> (BiSn) alloy content (5, 10, and 15 wt.%) in modifying the properties of Al-BiSn composites. The X-ray diffraction (XRD) patterns confirmed the presence of aluminum and BiSn particles. Distribution of BiSn particles in Al-BiSn composites was confirmed by field emission scanning electron microscopy associated with energy dispersive X-ray analysis (FE-SEM-EDX). Results indicated that hot extruded Al-(15 wt.% BiSn) composite exhibits maximum hardness (78 ± 4 Hv) and tensile strength (185 ± 3 MPa), which were 117% and 58% improvements, respectively, compared to pure Al. This improvement in mechanical properties can be attributed to the strengthening effect of BiSn particles. A decline in the values of the coefficient of thermal expansion (CTE) with an increasing amount of BiSn particles reflects the enhanced thermal stability of developed Al-BiSn composites. The promising properties of Al-BiSn composites make them suitable for many industrial applications.https://www.mdpi.com/2076-3417/10/8/2812aluminumtin-bismuthcompositepowder metallurgyhot extrusionmechanical properties
spellingShingle Adnan Khan
Penchal Reddy Matli
Muddasir Nawaz
Manohar Reddy Mattli
Gururaj Parande
Vyasaraj Manakari
Abdul Shakoor
Amina Sultan Aljaber
Manoj Gupta
Microstructure and Mechanical Behavior of Hot Extruded Aluminum/Tin-Bismuth Composites Produced by Powder Metallurgy
Applied Sciences
aluminum
tin-bismuth
composite
powder metallurgy
hot extrusion
mechanical properties
title Microstructure and Mechanical Behavior of Hot Extruded Aluminum/Tin-Bismuth Composites Produced by Powder Metallurgy
title_full Microstructure and Mechanical Behavior of Hot Extruded Aluminum/Tin-Bismuth Composites Produced by Powder Metallurgy
title_fullStr Microstructure and Mechanical Behavior of Hot Extruded Aluminum/Tin-Bismuth Composites Produced by Powder Metallurgy
title_full_unstemmed Microstructure and Mechanical Behavior of Hot Extruded Aluminum/Tin-Bismuth Composites Produced by Powder Metallurgy
title_short Microstructure and Mechanical Behavior of Hot Extruded Aluminum/Tin-Bismuth Composites Produced by Powder Metallurgy
title_sort microstructure and mechanical behavior of hot extruded aluminum tin bismuth composites produced by powder metallurgy
topic aluminum
tin-bismuth
composite
powder metallurgy
hot extrusion
mechanical properties
url https://www.mdpi.com/2076-3417/10/8/2812
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