Investigation of a Three-Dimensional Micro-Scale Sensing System Based on a Tapered Self-Assembly Four-Cores Fiber Bragg Grating Probe

Three-dimensional micro-scale sensors are in high demand in the fields of metrology, precision manufacturing and industry inspection. To extend the minimum measurable dimension and enhance the accuracy, a tapered four-cores fiber Bragg grating (FBG) probe is proposed. The sensing model is built to i...

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Main Authors: Kunpeng Feng, Jiwen Cui, Xun Sun, Hong Dang, Tangjun Shi, Yizhao Niu, Yihua Jin, Jiubin Tan
Format: Article
Language:English
Published: MDPI AG 2018-08-01
Series:Sensors
Subjects:
Online Access:http://www.mdpi.com/1424-8220/18/9/2824
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author Kunpeng Feng
Jiwen Cui
Xun Sun
Hong Dang
Tangjun Shi
Yizhao Niu
Yihua Jin
Jiubin Tan
author_facet Kunpeng Feng
Jiwen Cui
Xun Sun
Hong Dang
Tangjun Shi
Yizhao Niu
Yihua Jin
Jiubin Tan
author_sort Kunpeng Feng
collection DOAJ
description Three-dimensional micro-scale sensors are in high demand in the fields of metrology, precision manufacturing and industry inspection. To extend the minimum measurable dimension and enhance the accuracy, a tapered four-cores fiber Bragg grating (FBG) probe is proposed. The sensing model is built to investigate the micro-scale sensing characteristics of this method and the design of the tapered stylus is found to influence the accuracy. Therefore, a π/2 phase-shift point is introduced into the FBGs comprised in the probe to suppress spectrum distortion and improve accuracy. Then, the manufacturing method based on capillary self-assembly is proposed to form the probe and the critical length to form a square array for four cylindrical fibers is verified to be effective for the tapered fibers. Experimental results indicate that the design of the tapered stylus can extend the minimum measurable dimension by twofold and has nearly no influence on its sensitivity. The three-dimensional measurement repeatability is better than 31.1 nm and the stability is better than 200 nm within once measuring process. Furthermore, the measurement precision of the three-dimensional micro-scale measurement results is less than 150 nm. It would be widely used in measuring micro-scale features for industry inspection or metrology.
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spelling doaj.art-9b55ac9c49cf494c93740debce3807d12022-12-22T04:00:19ZengMDPI AGSensors1424-82202018-08-01189282410.3390/s18092824s18092824Investigation of a Three-Dimensional Micro-Scale Sensing System Based on a Tapered Self-Assembly Four-Cores Fiber Bragg Grating ProbeKunpeng Feng0Jiwen Cui1Xun Sun2Hong Dang3Tangjun Shi4Yizhao Niu5Yihua Jin6Jiubin Tan7Institute of Ultra-precision Optoelectronic Instrument Engineering, Harbin Institute of Technology, Science Park, No.2 Yikuang Street, Nangang District, Harbin 150080, ChinaInstitute of Ultra-precision Optoelectronic Instrument Engineering, Harbin Institute of Technology, Science Park, No.2 Yikuang Street, Nangang District, Harbin 150080, ChinaInstitute of Ultra-precision Optoelectronic Instrument Engineering, Harbin Institute of Technology, Science Park, No.2 Yikuang Street, Nangang District, Harbin 150080, ChinaInstitute of Ultra-precision Optoelectronic Instrument Engineering, Harbin Institute of Technology, Science Park, No.2 Yikuang Street, Nangang District, Harbin 150080, ChinaInstitute of Ultra-precision Optoelectronic Instrument Engineering, Harbin Institute of Technology, Science Park, No.2 Yikuang Street, Nangang District, Harbin 150080, ChinaInstitute of Ultra-precision Optoelectronic Instrument Engineering, Harbin Institute of Technology, Science Park, No.2 Yikuang Street, Nangang District, Harbin 150080, ChinaInstitute of Ultra-precision Optoelectronic Instrument Engineering, Harbin Institute of Technology, Science Park, No.2 Yikuang Street, Nangang District, Harbin 150080, ChinaInstitute of Ultra-precision Optoelectronic Instrument Engineering, Harbin Institute of Technology, Science Park, No.2 Yikuang Street, Nangang District, Harbin 150080, ChinaThree-dimensional micro-scale sensors are in high demand in the fields of metrology, precision manufacturing and industry inspection. To extend the minimum measurable dimension and enhance the accuracy, a tapered four-cores fiber Bragg grating (FBG) probe is proposed. The sensing model is built to investigate the micro-scale sensing characteristics of this method and the design of the tapered stylus is found to influence the accuracy. Therefore, a π/2 phase-shift point is introduced into the FBGs comprised in the probe to suppress spectrum distortion and improve accuracy. Then, the manufacturing method based on capillary self-assembly is proposed to form the probe and the critical length to form a square array for four cylindrical fibers is verified to be effective for the tapered fibers. Experimental results indicate that the design of the tapered stylus can extend the minimum measurable dimension by twofold and has nearly no influence on its sensitivity. The three-dimensional measurement repeatability is better than 31.1 nm and the stability is better than 200 nm within once measuring process. Furthermore, the measurement precision of the three-dimensional micro-scale measurement results is less than 150 nm. It would be widely used in measuring micro-scale features for industry inspection or metrology.http://www.mdpi.com/1424-8220/18/9/2824micro-scale sensingFBGtapered four-cores fiberself-assembly
spellingShingle Kunpeng Feng
Jiwen Cui
Xun Sun
Hong Dang
Tangjun Shi
Yizhao Niu
Yihua Jin
Jiubin Tan
Investigation of a Three-Dimensional Micro-Scale Sensing System Based on a Tapered Self-Assembly Four-Cores Fiber Bragg Grating Probe
Sensors
micro-scale sensing
FBG
tapered four-cores fiber
self-assembly
title Investigation of a Three-Dimensional Micro-Scale Sensing System Based on a Tapered Self-Assembly Four-Cores Fiber Bragg Grating Probe
title_full Investigation of a Three-Dimensional Micro-Scale Sensing System Based on a Tapered Self-Assembly Four-Cores Fiber Bragg Grating Probe
title_fullStr Investigation of a Three-Dimensional Micro-Scale Sensing System Based on a Tapered Self-Assembly Four-Cores Fiber Bragg Grating Probe
title_full_unstemmed Investigation of a Three-Dimensional Micro-Scale Sensing System Based on a Tapered Self-Assembly Four-Cores Fiber Bragg Grating Probe
title_short Investigation of a Three-Dimensional Micro-Scale Sensing System Based on a Tapered Self-Assembly Four-Cores Fiber Bragg Grating Probe
title_sort investigation of a three dimensional micro scale sensing system based on a tapered self assembly four cores fiber bragg grating probe
topic micro-scale sensing
FBG
tapered four-cores fiber
self-assembly
url http://www.mdpi.com/1424-8220/18/9/2824
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